Artificial vascular valves

• US 6,126,686 A
• Filed: 06/10/1999
• Issued: 10/03/2000
• Est. Priority Date: 12/10/1996
• Status: Expired due to Fees

• Current Assignee: Clarian Health Partners, Inc.
• Original Assignee: Purdue Research Foundation (The Trustees of Purdue University (d/b/a Purdue University))
• Inventors: Roeder, Rebecca, Coffey, Arthur C., Hong, James, Hiles, Michael C., Badylak, Stephen F., Geddes, Leslie A.
• Primary Examiner(s): Willse, David H.
• Assistant Examiner(s): PELLEGRINO, BRIAN E
• Application Number:
  US09/319,653
• Time in Patent Office: 481 Days
• Field of Search: 623/1.24, 623/1.26, 623/2.13, 623/2.15, 623/2.17, 623/2.19, 623/909, 623/918, 623/925
• US Class Current: 623/1.24
• CPC Class Codes: A61F 2/06 Blood vessels
• CPC Class Codes: A61F 2/2409 Support rings therefor, e.g. for connecting valves to tissue annuloplasty rings A61F2/2442
• CPC Class Codes: A61F 2/2412 with soft flexible valve members, e.g. tissue valves shaped like natural valves check valves with flexible valve members in general F16K15/14
• CPC Class Codes: A61F 2/2415 Manufacturing methods
• CPC Class Codes: A61F 2220/0075 sutured, ligatured or stitched, retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61L 27/3604 characterised by the human or animal origin of the biological material, e.g. hair, fascia, fish scales, silk, shellac, pericardium, pleura, renal tissue, amniotic membrane, parenchymal tissue, fetal tissue, muscle tissue, fat tissue, enamel
• CPC Class Codes: A61L 27/3629 Intestinal tissue, e.g. small intestinal submucosa
• CPC Class Codes: A61L 27/3641 characterised by the site of application in the body materials for artificial blood vessels A61L27/507; materials for use in artificial skin A61L27/60
• CPC Class Codes: A61L 27/3645 Connective tissue
• CPC Class Codes: A61L 27/3691 characterised by physical conditions of the treatment, e.g. applying a compressive force to the composition, pressure cycles, ultrasonic/sonication or microwave treatment, lyophilisation
• CPC Class Codes: A61L 27/3886 comprising two or more cell types
• CPC Class Codes: A61L 27/507 for artificial blood vessels apparatus for applying cells on a blood vessel prosthesis A61F2/062
• CPC Class Codes: Y10S 623/91 Heart
• CPC Class Codes: Y10S 623/918 Heart
• CPC Class Codes: Y10S 623/925 Natural

Abstract

A method for preparing vascular valves from submucosal tissue is described. Both bicuspid and tricuspid valve constructs are described. The bicuspid constructs can be formed with or without a supporting stent. The tricuspid constructs are formed by fixing submucosal tissue to a supporting stent, folding the submucosal tissue, and forming the valve commissures from the folded submucosal tissue by cutting along the folds. The artificial vascular valves are useful for replacing damaged or diseased valves of a warm-blooded vertebrate.

Claims

1. A tissue graft in the form of a bicuspid valve for replacement of a defective vascular valve, said tissue graft comprising submucosal tissue, delaminated from both the tunica muscularis and at least the lumenal portion of the tunica mucosa, in the form of a continuous tube having a diameter (D) approximating that of the defective valve said tube having first and second opposite ends and a triple walled intermediate portion having length (L) about 1.5 D to about 3.5 D;

said triple walled portion of the tissue graft being formed by everting the first end of the tube to form a tubular construct having a double walled end and a double walled portion proximal to and extending from said double walled end and reverting said first end over the double walled portion and the double walled end of the tubular construct;

wherein the two walls of the double-walled portion are sutured together to form a sutured portion having a length S and the end of the sutured portion proximal to the double walled end is located at least a distance 1/2 D from the double walled end, and the ratio of L to S is about 2.5 to about 3.5.

2. The tissue graft of claim 1 wherein the three walls of the triple-walled portion are sutured together to form a sutured portion having a length S and the end of the sutured portion proximal to the double walled end is located at least a distance 1/2 D from the double walled end, and the ratio of L to S is about 2.5 to about 3.5.

3. The graft construct of claim 1 wherein the two walls of the double-walled portion are sutured together using diametrically opposed longitudinal sutures, and sections of the double walled portion located proximal to and extending from the diametrically opposed sutures are removed from the graft construct before reverting said first end over the double-walled portion.

4. A method of forming a synthetic tissue valve, said method comprising

overlaying a sheet of submucosal tissue onto a stent having a plurality of stent posts an annular base, and a central axis, wherein the submucosal tissue contacts the posts of the stent;

fixing the submucosal tissue to the tips of the stent posts;

folding the sheet of submucosal tissue to form folds that extend from the top of each stent post to a point along the central axis;

conditioning the tissue to retain the shape of the tissue;

fixing the submucosal tissue to the sides of the stent posts and the base of the stent; and

cutting the fold in the submucosal tissue to form the commissures of the valve.

5. The method of claim 4 wherein the tissue is conditioned by heat treatment.

6. The method of claim 5 wherein the step of folding the submucosa comprises folding the submucosa along an axis extending from the tip of the submucosa-secured stent post to a point along the central axis, and clamping the two layers of each fold of submucosa together before the heat treatment.

7. The method of claim 5 further comprising the step of subjecting the vascular valve to second beat treatment after formation of the commissures.

8. The method of claim 7 wherein the valve is subjected to back pressure during the second heat treatment.

9. The method of claim 5, wherein the sheet of submucosal tissue has a luminal surface and an abluminal surface and is overlaid onto the stent posts with the luminal surface in contact with the stent.

10. The method of claim 5, wherein the stent is provided with three stent posts and the tissue valve is formed as a tricuspid valve.

11. The method of claim 5, wherein the stent is provided with two stent posts and the tissue valve is formed as a bicuspid valve.

12. The method of claim 6 wherein the folded submucosa layers are clamped between two rigid plates.

13. The method of claim 12 wherein the annular base has a diameter of D, and the rigid plates have a length of about 3/4 D and a width of about 2/5 D.

14. A synthetic tissue valve comprising

a stent, comprising an annular base and three stent posts that extend vertically from said annular base, wherein the annular base and the three stent posts define a central axis that extends through the center of the annular base equidistant from each of the stent posts;

and

a layer of submucosa overlaid onto the stent posts and fixed onto the stent along the perimeter of each of the stent posts, said submucosa being folded back upon itself along three radial axes that extend from a point along the central axis to the top of each of the three stent posts to form the submucosa layer into three concave semi-hemispheres of submucosa, said submucosa having a slit cut along the folds formed at the three radial axes to allow unidirectional flow from the convex side of the submucosal tissue to the concave side.

15. The synthetic tissue valve of claim 14 wherein the concave side of the submucosal tissue is the luminal side of the submucosal tissue.

16. The synthetic tissue valve of claim 14 wherein each of the radial axes are perpendicular to the central axis.

17. The synthetic tissue valve of claim 14, wherein the stent posts project from the annular ring substantially parallel to the central axis.

18. The synthetic tissue valve of claim 14, wherein the entire surface of the stent is covered with submucosal tissue.