Liquid crystal device with patterned reactive mesogen alignment layer

• US 6,128,058 A
• Filed: 05/21/1998
• Issued: 10/03/2000
• Est. Priority Date: 05/22/1997
• Status: Expired due to Term

• Current Assignee: Sharp Kabushiki Kaisha (Hon Hai Precision Industry Co., Ltd.)
• Original Assignee: Sharp Kabushiki Kaisha (Hon Hai Precision Industry Co., Ltd.)
• Inventors: Walton, Harry Garth
• Primary Examiner(s): Parker, Kenneth
• Application Number:
  US09/082,813
• Time in Patent Office: 866 Days
• Field of Search: 349/73, 349/75, 349/76, 349/129, 349/127, 349/117, 349/183
• US Class Current: 349/129
• CPC Class Codes: G02F 1/133753 with different alignment orientations or pretilt angles on a same surface, e.g. for grey scale or improved viewing angle
• CPC Class Codes: G02F 1/133788 by light irradiation, e.g. linearly polarised light photo-polymerisation

Abstract

A liquid crystal device has a substrate with first and second alignment layers thereon. The first alignment layer is unidirectionally aligned. The second alignment layer is a layer formed of a cured twisted reactive mesogen composition which is patterned by masking, curing and dissolving uncured regions of the layer so as to expose first alignment regions defined by the layer, and to leave second alignment regions in the layer. The first alignment regions have a different alignment direction from that of the second alignment regions. A liquid crystal layer is provided over the resultant alignment layer structure.

Claims

1. A liquid crystal device comprising:

a substrate;

a patterned alignment layer structure on the substrate; and

a liquid crystal layer having a surface in contact with the patterned alignment layer structure, the patterned alignment layer structure having a plurality of alignment regions with different alignment directions,

wherein the patterned alignment layer structure comprises a first alignment layer having a first alignment direction, and a second alignment layer disposed over the first alignment layer, and including reactive mesogens which are twisted and which have been cured.

2. A device as claimed in claim 1, wherein the first alignment layer is a unidirectional alignment layer.

3. A device as claimed in claim 1, wherein the plurality of alignment regions include first alignment regions and second alignment regions.

4. A device as claimed in claim 3, wherein the first and second alignment regions have respective alignment directions which are mutually azimuthally orientated at 90°

.

5. A device as claimed in claim 3, wherein the first and second alignment regions have respective alignment directions which are mutually azimuthally orientated at 180°

.

6. A device as claimed in claim 3, wherein the first alignment regions are defined by the first alignment layer, and the second alignment regions are defined by at least some of the cured and twisted reactive mesogens of the second alignment layer, the second alignment layer being patterned so as to expose the first alignment regions defined by the first alignment layer.

7. A device as claimed in claim 3, wherein the first and the second alignment regions are defined by different regions of the second alignment layer.

8. A device as claimed in claim 1, wherein the cured reactive mesogens have a twist imparted thereto by a chiral dopant.

9. A device as claimed in claim 1, wherein the reactive mesogens are chiral.

10. A device as claimed in claim 1, wherein the different alignment regions present an alternating pattern.

11. A device as claimed in claim 1, comprising a further substrate and a further alignment layer structure disposed in contact with an opposite surface of the liquid crystal layer.

12. A method of producing a liquid crystal device, comprising:

the steps of providing, on a substrate, a patterned alignment layer structure having a plurality of alignment regions with different alignment directions;

and providing a liquid crystal layer on an exposed surface of the patterned alignment layer structure,

wherein the patterned alignment layer structure is formed by

providing a first alignment layer having a first alignment direction on the substrate,

providing a layer of a curable reactive mesogen composition having a twist structure on the first alignment layer, and

effecting selective regional curing of such composition so as to fix the twist.

13. A method as claimed in claim 12, wherein the first alignment layer is a unidirectional alignment layer.

14. A method as claimed in claim 12, wherein the alignment layer structure is provided so as to define first alignment regions and second alignment regions.

15. A method as claimed in claim 14, wherein the first and second alignment regions have respective alignment directions which are mutually azimuthally orientated at 90°

.

16. A method as claimed in claim 14, wherein the first and second alignment regions have respective alignment directions which are mutually azimuthally orientated at 180°

.

17. A method as claimed in claim 12, comprising the further steps of:

masking the curable reactive mesogen composition layer;

selectively curing the reactive mesogen composition to define the second alignment regions; and

subsequently removing the uncured regions so as to expose the first alignment regions in the underlying first alignment layer.

18. A method as claimed in claim 12, wherein the first and the second alignment regions are defined by different regions of the second alignment layer.

19. A method as claimed in claim 18, wherein the curable reactive mesogen composition exhibits a different twist angle at different temperatures, and selective curing of different regions of the reactive mesogen composition at different temperatures is effected so as to fix different twist angles in different regions of the second alignment layer.

20. A method as claimed in claim 12, comprising the further step of a chiral dopant in the curable reactive mesogen composition.

21. A method as claimed in claim 12, wherein the reactive mesogens in the composition are chiral.

22. A method as claimed in claim 12, wherein the different alignment regions are provided so as to present an alternating pattern.

23. A method as claimed in claim 12, comprising the further step of providing a further substrate and a further alignment layer structure in contact with an opposite surface of the liquid crystal layer.

24. A liquid crystal device when produced by a method as claimed in claim 12.