Arc fault detector with circuit interrupter and early arc fault detection

• US 6,128,169 A
• Filed: 12/19/1997
• Issued: 10/03/2000
• Est. Priority Date: 12/19/1997
• Status: Expired due to Term

• Current Assignee: Leviton Manufacturing Company Incorporated
• Original Assignee: Leviton Manufacturing Company Incorporated
• Inventors: Bradley, Roger M., Rose, William J., Pearse, James N., Neiger, Benjamin B.
• Primary Examiner(s): Leja, Ronald W.
• Application Number:
  US08/993,745
• Time in Patent Office: 1,019 Days
• Field of Search: 361/42-50, 361/63, 361/78, 361/79, 361/88, 361/93, 361/91, 361/94, 361/111, 361/91.1, 361/93.1, 361/93.2, 361/93.5, 361/93.6, 324/508, 324/509, 324/512, 324/520, 324/525, 702/48, 702/134, 702/FOR 103, 702/FOR 104, 702/FOR 105, 702/FOR 107
• US Class Current: 361/42
• CPC Class Codes: G01R 31/12 Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing G01R31/08, G01R31/327 and G01R31/72 take precedence; measuring in plasmas G01R19/0061; measuring dielectric constants G01R27/2617; ESD, EMC or EMP testing of circuits G01R31/002
• CPC Class Codes: H02H 1/0015 Using arc detectors
• CPC Class Codes: H02H 1/0038 concerning the connection of the detecting means, e.g. for reducing their number
• CPC Class Codes: H02H 3/334 with means to produce an artificial unbalance for other protection or monitoring reasons or remote control H02H3/338 takes precedence

Abstract

An arc fault detector comprised as a stand alone unit and in combination with a ground fault circuit interrupter (GFCI) functions to provide protection from potentially dangerous arc fault conditions. When combined with a GFCI, the combination arc fault/ground fault circuit interrupter (AFCI/GFCI) provides protection from both arc fault and ground fault conditions. A single transformer is used to detect faults between neutral and ground and arc faults. An impedance splits the current flow into two portions so as to generate differential current proportional to the current flowing through the conductors. An early arcing detector periodically tests the AC line for high impedance between the device and a main breaker panel. The AFCI/GFCI device detects both AC line frequencies and high frequencies associated with arcing. Both average and instantaneous values of both AC line frequency and high frequency arcing signals are processed to generate an arc fault signal. The device allows the arc detector to differentiate between destructive high level arcing and low level arcing such as generated by typical household appliances and equipment. This serves to decrease the occurrence of false tripping. The device also includes a timer circuit, which permits the user to temporarily disable the arc detector, and includes communication circuitry to permit the device to communicate the occurrence and location of the arc fault to a centralized monitoring station.

Claims

1. A circuit interrupting device capable of being electrically connected to an electrical wiring system, between line side phase and neutral conductors and load side phase and neutral conductors, said device comprising:

switching means for disconnecting a source of electrical power from at least said line side phase conductor to said load side phase conductor;

trigger circuit means for causing said switching means to disconnect the source of electrical power to said load side phase conductor;

means for exciting said trigger circuit means for a predetermined period of time, said predetermined period of time being less than a time needed for said trigger circuit means to cause said switching means to disconnect the source of electrical power to said load side phase conductor; and

first arc fault detecting means for detecting a line impedance associated with the electrical wiring system when said exciting means excites said trigger circuit means, and for generating a line impedance trigger signal when said detected line impedance is greater than a predetermined value.

2. The device according to claim 1, wherein said line impedance trigger signal activates said trigger circuit means.

3. The device according to claim 1, wherein said first arc fault detecting means comprises a transformer through which said phase and neutral conductors pass and a current splitter connected to one of said phase or neutral conductors such that a line impedance arc fault sense signal proportional to the current flowing through said phase and neutral conductors is generated by said transformer.

4. The device according to claim 3, wherein said current splitter comprises an impedance connected in parallel with said transformer.

5. The device according to claim 3, wherein said current splitter comprises a resistance connected in parallel with said transformer.

6. The device according to claim 3, wherein said current splitter comprises a reactance connected in parallel with said transformer.

7. The device according to claim 1, wherein said exciting means excites said trigger circuit means at a predefined interval.

8. The device according to claim 7, wherein said predefined interval is every half cycle of said source of electrical power.

9. The device according to claim 1, wherein said first arc fault detecting means generates as said line impedance trigger signal a pulse substantially proportional to the impedance of said electrical wiring system.

10. The device according to claim 1, wherein when excited said exciting means loads an LC network across the source of electrical power, such that a pulse generated therefrom is indicative of a high impedance condition.

11. The device according to claim 1 further comprising a second arc fault detecting means for sensing a level of AC current flowing through an electrical load placed on said load side of said device, for generating peak and average high frequency signals, for generating peak and average AC line frequency signals, and for generating a signal level trigger signal in response to at least one of said peak high frequency signal, said average high frequency signal, said peak AC line frequency signal and said average AC line frequency signal.

12. The device according to claim 11, wherein said second arc fault detecting means comprises:

current measurement means for sensing said level of AC current flowing through the load;

high frequency circuit means for generating said peak and average high frequency signals, wherein said peak high frequency signal corresponds to a peak level of high frequency current flowing through the load, and wherein said average high frequency signal corresponds to an average level of high frequency current flowing through the load;

AC line frequency circuit means for generating said peak and average AC line frequency signals, wherein said peak AC line frequency signal corresponds to a peak level of AC line frequency current flowing through the load, and wherein said average AC line frequency signal corresponds to an average level of AC line frequency current flowing through the load; and

means for generating said signal level trigger signal.

13. The device according to claim 12, wherein said means for generating said signal level trigger signal generates said signal level trigger signal when either said peak high frequency signal exceeds a predetermined threshold or said peak AC line frequency signal exceeds a predetermined threshold.

14. The device according to claim 12, wherein said means for generating said signal level trigger signal generates said signal level trigger signal when either said average high frequency signal exceeds a predetermined threshold or said average AC line frequency signal exceeds a predetermined threshold.

15. The device according to claim 12, wherein said means for generating said signal level trigger signal generates said signal level trigger signal after a time delay, said time delay being dependent upon a level of arcing detected or on said level of AC line current detected.

16. The device according to claim 12, wherein said means for generating said signal level trigger signal generates said signal level trigger signal based on a plurality of arc fault trip levels which are dependent on a magnitude of said average AC line current.

17. The device according to claim 12, wherein said means for generating said signal level trigger signal generates said signal level trigger signal based on a plurality of arc fault trip levels which are dependent on said level of AC line current detected.

18. The device according to claim 12 further comprising means for simultaneously detecting peak and average magnitudes of said high frequency current and said AC line current.

19. The device according to claim 11 further comprising means for at least partially disabling at least one of said first and second arc fault detecting means for a finite period of time to permit a user to use an electrical device exhibiting arcing, and for enabling said disabled arc fault detecting means after use of the electrical device exhibiting arcing has been discontinued.

20. The device according to claim 11 further comprising means for receiving an external disable command and disabling at least one of said first and second arc fault detecting means.

21. The device according to claim 11 further comprising means for manually disabling and enabling at least one of said first and second arc fault detecting means.

22. The device according to claim 11 further comprising means for disabling at least one of said first and second arc fault detecting means during daylight hours, and for enabling said at least one disabled arc fault detecting means during night hours.

23. The device according to claim 11 further comprising means for disabling and enabling at least one of said first and second arc fault detecting means in accordance with signals received from a remote transmitter.

24. The device according to claim 1 further comprising fault detection means for detecting a fault other than an arc fault, and for activating said trigger circuit means when a fault other than an arc fault is detected.

25. The device according to claim 24, wherein said fault detecting means comprises ground fault circuit interrupter means for detecting the occurrence of a ground fault, and for generating a ground fault trigger signal in response to the detection of a ground fault.

26. The device according to claim 25, wherein the line side phase and neutral conductors pass through a transformer, and wherein said transformer is included in said ground fault circuit interrupter means to detect ground faults, and wherein said transformer in combination with a current splitter is included in said first arc fault detecting means, to split the current flow into two portions, such that a small portion flows around said transformer and a differential current proportional to the current flowing through said phase or neutral conductor is generated by said transformer.

27. The device according to claim 1 further comprising communication means for communicating when said trigger circuit means causes said switching means to disconnect the source of electrical power to said load side phase conductor.

28. A circuit interrupting device electrically connected to an electrical wiring system, between line side phase and neutral conductors supplying a source of electrical power and load side phase and neutral conductors supplying the electrical power to at least one load, said device comprising:

switching means for disconnecting a source of electrical power from at least said line side phase conductor to said load side phase conductor;

trigger circuit means for causing said switching means to disconnect the source of electrical power to said load side phase conductor; and

arc fault detection means for detecting line impedance based arc fault conditions and generating a line impedance trigger signal to activate said trigger circuit means when a line impedance arc fault condition is detected, and for detecting signal based arc fault conditions and generating a signal level trigger signal to activate said trigger circuit means when a signal based arc fault condition is detected.

29. The circuit interrupting device according to claim 28, wherein said arc fault detection means comprises:

means for exciting said trigger circuit means for a predetermined period of time, said predetermined period of time being less than a time needed for said trigger circuit means to cause said switching means to disconnect the source of electrical power to said load side phase conductor; and

line impedance fault detection means for splitting a current flowing through said device into two portions such that a signal proportional to the current flow through said phase and neutral conductors is generated, for determining if a line impedance fault condition exists based on said signal proportional to the current flow through said phase and neutral conductors when said exciting means excites said trigger circuit means, and for generating said line impedance trigger signal in response to a determination that a line impedance fault condition exists.

30. The device according to claim 29, wherein said line impedance fault detection means for splitting a current comprises an impedance.

31. The device according to claim 29, wherein said line impedance fault detection means for splitting a current comprises a resistance.

32. The device according to claim 29, wherein said line impedance fault detection means for splitting a current comprises a reactance.

33. The device according to claim 28 further comprising a second arc fault detecting means for sensing a level of AC current flowing through an electrical load placed on said load side of said device, for generating peak and average high frequency signals, for generating peak and average AC line frequency signals, and for generating a signal level trigger signal in response to at least one of said peak high frequency signal, said average high frequency signal, said peak AC line frequency signal and said average AC line frequency signal.

34. The device according to claim 33, wherein said second arc fault detecting means comprises:

current measurement means for sensing said level of AC current flowing through the load;

high frequency circuit means for generating said peak and average high frequency signals, wherein said peak high frequency signal corresponds to a peak level of high frequency current flowing through the load, and wherein said average high frequency signal corresponds to an average level of high frequency current flowing through the load;

AC line frequency circuit means for generating said peak and average AC line frequency signals, wherein said peak AC line frequency signal corresponds to a peak level of AC line frequency current flowing through the load, and wherein said average AC line frequency signal corresponds to an average level of AC line frequency current flowing through the load; and

means for generating said signal level trigger signal.

35. The device according to claim 34, wherein said means for generating said signal level trigger signal generates said signal level trigger signal when either said peak high frequency signal exceeds a predetermined threshold or said peak AC line frequency signal exceeds a predetermined threshold.

36. The device according to claim 34, wherein said means for generating said signal level trigger signal generates said signal level trigger signal when either said average high frequency signal exceeds a predetermined threshold or said average AC line frequency signal exceeds a predetermined threshold.

37. The device according to claim 34, wherein said means for generating said signal level trigger signal generates said signal level trigger signal after a time delay, said time delay being dependent upon a level of arcing detected or on said level of AC line current detected.

38. The device according to claim 34, wherein said means for generating said signal level trigger signal generates said signal level trigger signal based on a plurality of arc fault trip levels which are dependent on a magnitude of said average AC line current.

39. The device according to claim 34, wherein said means for generating said signal level trigger signal generates said signal level trigger signal based on a plurality of arc fault trip levels which are dependent on said level of AC line current detected.

40. The device according to claim 34 further comprising means for simultaneously detecting peak and average magnitudes of said high frequency current and said AC line current.

41. The circuit interrupting device according to claim 28 further comprising timer means for at least partially disabling said arc fault detection means for a finite period of time to permit a user to use an electrical device exhibiting arcing, and for re-enabling said arc fault detecting means after use of the electrical device exhibiting arcing has been discontinued.

42. The circuit interrupting device according to claim 28 further comprising fault interrupting means for detecting a fault other than an arc fault, and for activating said trigger circuit means when a fault other than an arc fault is detected.

43. The circuit interrupting device according to claim 42, wherein said fault detecting means comprises ground fault circuit interrupter means for detecting the occurrence of a ground fault, and for generating a ground fault trigger signal in response to the detection of a ground fault.

44. The circuit interrupting device according to claim 43, wherein the line side phase and neutral conductors pass through a transformer, and wherein said transformer is included in said ground fault circuit interrupter means to detect ground faults, and wherein said transformer is included in said arc fault detection means and used to generate said signal proportional to the current flow through said phase and neutral conductors.

45. An arc fault circuit interrupter device capable of being electrically connected to an electrical wiring system, between line side phase and neutral conductors and load side phase and neutral conductors, said device comprising:

a switch connected between at least said line side phase conductor and said load side phase conductor;

a trigger circuit operatively connected to said switch such that activation of said trigger circuit causes said switch to disconnect a source of electrical power to said load side phase conductor, and such that excitation of said trigger circuit permits detection of a line impedance associated with the electrical wiring system; and

a first arc fault detector capable of exciting said trigger circuit for a predetermined period of time, said predetermined period of time being less than a time needed for said trigger circuit to cause said switch to disconnect the source of electrical power to said load side phase conductor, and said first arc fault detector being capable of detecting said line impedance associated with the electrical wiring system when said trigger circuit is excited, and wherein said first arc fault detector generates a line impedance trigger signal when said detected line impedance is greater than a predetermined value to activate said trigger circuit.

46. The device according to claim 45, wherein said first arc fault detector comprises a transformer through which said phase and neutral conductors pass and a current splitter connected to one of said phase or neutral conductors such that a line impedance arc fault sense signal proportional to the current flowing through said phase and neutral conductors is generated by said transformer.

47. The device according to claim 45, further comprising a second arc fault detector capable of sensing AC current flowing through an electrical load placed on said load side of said device, and generating high frequency signals and an AC line frequency signal corresponding to said sensed AC current, wherein said second arc fault detector generates a signal level trigger signal in response to at least one of said high frequency and said AC line frequency signals.

48. The device according to claim 47, wherein said second arc fault detector comprises:

a current measurement circuit capable of sensing said AC current flowing through the load;

a high frequency circuit capable of generating peak and average high frequency signals, wherein said peak high frequency signal corresponds to a peak level of high frequency current flowing through load, and wherein said average high frequency signal corresponds to an average level of high frequency current flowing through load;

an AC line frequency circuit capable of generating peak and average AC line frequency signals, wherein said peak AC line frequency signal corresponds to a peak level of AC line frequency current flowing through the load, and wherein said average AC line frequency signal corresponds to an average level of AC line frequency current flowing through the load; and

a trigger generator circuit responsive to at least one of said peak high frequency signal, said average high frequency signal, said peak AC line frequency signal and said average AC line frequency signal, to generate said signal level trigger signal.

49. The device according to claim 48, wherein said trigger generator circuit generates said signal level trigger signal when either said peak high frequency signal exceeds a predetermined threshold or said peak AC line frequency signal exceeds a predetermined threshold.

50. The device according to claim 48, wherein said trigger generator circuit generates said signal level trigger signal when either said average high frequency signal exceeds a predetermined threshold or said average AC line frequency signal exceeds a predetermined threshold.

51. The device according to claim 48, wherein said trigger generator circuit generates said signal level trigger signal after a time delay, said time delay being dependent upon a level of arcing detected or on a level of AC line current detected.

52. The device according to claim 48, wherein said trigger generator circuit generates said signal level trigger signal based on a plurality of arc fault trip levels which are dependent on a magnitude of said average AC line current detected.

53. The device according to claim 48, wherein said trigger generator circuit generates said signal level trigger signal based on a plurality of arc fault trip levels which are dependent on said level of AC line current detected.

54. The device according to claim 47 further comprising an arc detection disabling circuit capable of at least partially disabling at least one of said first and second arc fault detectors for a finite period of time to permit a user to use an electrical device exhibiting arcing, and enabling said disabled arc fault detectors after use of the electrical device exhibiting arcing has been discontinued.

55. The device according to claim 47 further comprising a fault detector capable of detecting faults other than arc faults, and activating said trigger circuit when a fault other than an arc fault is detected.

56. The device according to claim 55, wherein said fault detector comprises a ground fault circuit interrupter that detects the occurrence of a ground fault, and generates a ground fault trigger signal in response to the detection of a ground fault.

57. A method for detecting arc faults using a circuit interrupting device comprising:

detecting the existence of a high impedance based arc fault condition in an electrical wiring system and generating a first arc fault trigger signal in response thereto;

sensing current flowing through an electrical load placed on a load side of said device;

generating a high frequency signal corresponding to a level of high frequency current flowing through the load;

generating an AC line frequency signal corresponding to a level of AC line frequency current flowing through the load;

generating a second arc fault trigger signal in response to at least one of said high frequency signal and said AC line frequency signal; and

disconnecting a source of electrical power to the load side of the device in response to at least one of said first and second arc fault trigger signals.

58. The method according to claim 57 further comprising inhibiting the disconnecting of the source of electrical power to the load side of the device for a finite period of time to permit use of an electrical device exhibiting arcing connected to the circuit interrupting device, and uninhibiting the disconnection of the source of electrical power to the load side of the device after use of said electrical device has been discontinued.