Motor-vehicle exhaust-gas cleaning device and method for making same

• US 6,128,821 A
• Filed: 03/19/1998
• Issued: 10/10/2000
• Est. Priority Date: 03/21/1997
• Status: Expired due to Term

• Current Assignee: Emcon Technologies Germany Augsburg GmbH (ET Dutch Holdings Coöperatie UA)
• Original Assignee: Zenuna-Starker GmbH & Company KG
• Inventors: Grescher, Bernard
• Primary Examiner(s): TRAN, HIEN THI
• Application Number:
  US09/044,625
• Time in Patent Office: 936 Days
• Field of Search: 422/179, 422/177, 422/171, 422/180, 422/176, 29/890, 29/446, 29/455.1
• US Class Current: 29/890
• CPC Class Codes: B01D 53/945 characterised by a specific catalyst
• CPC Class Codes: F01N 13/14 having thermal insulation exhaust manifolds F01N13/102
• CPC Class Codes: F01N 13/141 Double-walled exhaust pipes or housings
• CPC Class Codes: F01N 13/1894 the parts being assembled in longitudinal direction
• CPC Class Codes: F01N 2260/10 for avoiding stress caused by expansions or contractions due to temperature variations
• CPC Class Codes: F01N 2350/06 with means preventing gas flow by-pass or leakage
• CPC Class Codes: F01N 3/2853 using mats or gaskets between catalyst body and housing
• CPC Class Codes: F01N 3/2892 Exhaust flow directors or the like, e.g. upstream of catalytic device
• CPC Class Codes: Y02A 50/20 Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies
• CPC Class Codes: Y10T 29/49345 Catalytic device making
• CPC Class Codes: Y10T 29/49863 with prestressing of part
• CPC Class Codes: Y10T 29/49879 Spaced wall tube or receptacle

Abstract

For the production of a motor vehicle exhaust gas cleaning device, which comprises an essentially cylindrical housing (G), at least one exhaust gas cleaning element (1) mounted in it, with a mounting mat (2) in between, and two transition cones (4) joined with the housing at the ends, a sheet metal cut-out (7) is placed around the at least one exhaust gas cleaning element (1) as a mantle, to form the housing, braced to the built-in parts (1 2, 3) to provide a firm attachment, and, in this position, closed to form a sleeve, while the two transition cones (4) are positioned in such a way, as the mantle formed from the sheet metal cut-out (7) is braced and formed into a sleeve, that they project into the housing (G) with support regions (6) which face the housing in each instance, and act as stops to delimit, the bracing process.

Claims

1. A method for making a motor-vehicle exhaust-gas cleaning device, which device comprises a substantially cylindrical sleeve housing (G), internals comprising at least one exhaust-gas cleaning element (1) bedded in said housing together with an interposed bedding mat (2), and two transition cones (4) joined together with the housing at the ends thereof, comprising the steps of:

wrapping a cut-to-size metal sheet (7) around said internals, and

bracing said cut-to-size metal sheet for firm contact with the internals (1, 2,

     3), and in this position sealing to form said sleeve housing,

wherein during bracing of the cut-to-size metal sheet (7) and sealing thereof to form the sleeve housing, positioning said two transition cones (4) in such a way that said two transition cones protrude into the housing (G) with support regions (6;

     12) respectively facing the housing and acting as stops limiting the bracing of the cut-to-size metal sheet for firm contact with the internals.

2. A method according to claim 1, wherein, following bracing and/or sealing of the metal sheet, the transition cones (4) are joined firmly with the housing (G).

3. A method according to claim 1, wherein following bracing and/or sealing of the metal sheet, outer funnels (11) surrounding the transition cones are joined firmly with the housing (G).

4. A method according to claim 3, wherein following bracing and/or sealing of the metal sheet, the outer funnels (11) are pushed over the transition cones (4) before the outer funnels are firmly joined with the housing.

5. A method according to claim 3, wherein the outer funnels (11) surround the transition cones (4) during bracing and sealing of the metal sheet.

6. A method according to claim 1, wherein during bracing of the metal sheet, units, each comprising a transition cone (4) partially surrounded by an outer funnel (11), are brought into an assembly position in which the respective transition cone protrudes into said housing whereas said outer funnel is pushed following sealing of said metal sheet in an axial direction into a position in which the outer funnel (11) fits over the housing in which position said outer funnels are joined firmly with the housing.

7. A method according to claim 1, wherein the support regions (6) of the transition cones (4) are made with substantially cylindrical shape to allow surface contact with the housing (G).

8. A method according to claim 1, wherein the transition cone (4) surrounds an inner cone (5), which ends in a radial collar (9) which can be guided axially movably.

9. A method according to claim 8, wherein the radial collar (9) is guided in the housing (G).

10. A method according to claim 9, wherein the radial collar (9) is divided by a plurality of incisions into segments that are resiliently flexible in radial direction.

11. A method according to claim 3, wherein the support regions (12) of the transition cones (4) are formed by inner funnels having a substantially radial or conical collar.

12. A method according to claim 3, wherein the support regions (12) of the transition cones (4) are divided by a plurality of incisions (10) into segments that are resiliently flexible in radial direction.