Method and apparatus for mandibular osteosynthesis

• US 6,129,728 A
• Filed: 02/18/1998
• Issued: 10/10/2000
• Est. Priority Date: 02/18/1998
• Status: Expired due to Term

• Current Assignee: Zimmer Biomet CMF and Thoracic, LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Walter Lorenz Surgical, Inc. (Zimmer Biomet Holdings, Inc.)
• Inventors: Stone, Kevin T., Schumacher, Brian S., Duncan, Jeffrey A.
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): REIP, DAVID OWEN
• Application Number:
  US09/025,140
• Time in Patent Office: 965 Days
• Field of Search: 606/69, 606/70, 606/71, 606/73
• US Class Current: 606/71
• CPC Class Codes: A61B 17/8047 wherein the additional element surrounds the screw head in the plate hole A61B17/8052 takes precedence
• CPC Class Codes: A61B 17/8071 for the jaw
• CPC Class Codes: A61B 17/8615 at the central region of the screw head
• CPC Class Codes: A61B 17/888 the driver bit acting on the central region of the screw head
• CPC Class Codes: Y10S 606/916 Tool for installing or removing orthopedic fastener

Abstract

A system for mandibular reconstruction generally includes an elongated locking plate having a plurality of internally threaded apertures and a plurality of fasteners. Each fastener includes a main body portion having an upper threaded shaft and a lower threaded shaft. The lower threaded shaft is adapted to engage the mandible. Each fastener further includes a removable head portion internally threaded for engaging the upper shaft portion and externally threaded for engaging a selected one of the internally threaded apertures of the locking plate. In the preferred embodiment, the thread leads of the head portion and lower shaft of the main body portion are identical. A method of mandibular osteosynthesis utilizes the system of osteosynthesis and generally comprises the steps of temporarily securing the elongated locking plate to the mandible with at least one fastener by engaging the threads of the lower portion with the mandible and threadably engaging the head with the locking plate, unthreading the head portion from the main body of the fastener to thereby allow displacement of the locking plate from the mandible without removing the fasteners from the mandible, performing a surgical procedure (e.g., removal of a cancerous growth), and re-securing the elongated plate to the fastener with the removable head portion.

Claims

1. A method of surgically repairing a bone with an elongated locking plate having a plurality of apertures, the method comprising the steps of:

providing a fastener having a main body including an upper shaft portion and a lower shaft portion, said fastener further including a head member removably attached to said upper shaft portion;

securing said elongated locking plate adjacent to the bone with said fastener by threadably engaging said head member with said locking plate;

removing said head member of said fastener from said main body portion; and

removing said elongated locking plate from adjacent said bone.

2. The method of surgically repairing a bone of claim 1, wherein the step of securing said elongated locking plate adjacent to the bone with said fastener includes the step of engaging the bone with the fastener.

3. The method of surgically repairing a bone of claim 1, wherein the step of removing said elongated locking plate from adjacent said bone comprises the step of maintaining engagement between the bone and said fastener.

4. The method of surgically repairing a bone of claim 1, wherein said step of securing said elongated locking plate adjacent to the bone with said fastener simultaneously includes the steps of threadably engaging the bone with said lower shaft portion of said fastener and threadably engaging the locking plate with said head member of said fastener.

5. The method of surgically repairing a bone of claim 1, further including the step of inelastically deforming the elongated locking plate to conform with a portion of the bone.

6. The method of surgically repairing a bone of claim 1, wherein the step of removing said head member of said fastener from said main body portion simultaneously includes the step of unthreading said head member from said locking plate.

7. The method of surgically repairing a bone of claim 1, wherein the step of securing the elongated locking plate adjacent to the bone with said fastener includes the step of maintaining a space between the elongated plate and the bone.

8. The method of surgically repairing a bone of claim 1, wherein the bone is a mandible.

9. A system for osteosynthesis of a mandible, the system comprising:

an elongated locking plate having a plurality of internally threaded apertures; and

at least one fastener having a main body portion with an externally threaded lower shaft portion and an upper shaft portion, said at least one fastener further having a head member adapted to removably engage said upper shaft portion, said head member being externally threaded for engaging one of said plurality of internally threaded apertures;

wherein said head member is internally threaded and said upper shaft portion is externally threaded.

10. The system for osteosynthesis of a mandible of claim 9, wherein said upper shaft portion has a thread lead substantially identical to said externally threaded shaft portion and said externally threaded head member.

11. The system for osteosynthesis of a mandible of claim 9, wherein each fastener of said at least one fastener includes a flange portion interbetween said lower shaft portion and said upper shaft portion, said flange portion adapted to maintain a space between said elongated locking plate and the mandible.

12. The system for osteosynthesis of a mandible of claim 9, further comprising to tool for independently rotating said head member and said main body portion of said fastener, said tool includes a handle having first and second portions rotatable relative to one another, said first portion connected for rotation to a first drive member adapted to engage said head member, said second portion connected for rotation to a second drive member adapted to engage said main body portion.

13. A method of surgically repairing a bone with an elongated locking plate having a plurality of apertures, the method comprising the steps of:

providing a fastener having a main body including an upper shaft portion and a lower shaft portion, said fastener further including a head member removably attached to said upper shaft portion;

securing said elongated locking plate adjacent to the bone with said fastener;

removing said head member of said fastener from said main body portion;

removing said elongated locking plate from adjacent said bone;

wherein the step of securing the elongated locking plate adjacent to the bone with said fastener includes the step of maintaining a space between the elongated plate and the bone.

14. A method of osteosynthesis of a mandible, the method comprising the steps of:

providing an elongated locking plate having a plurality of apertures;

providing a plurality of fasteners for securing said elongated locking plate adjacent to the mandible, each of said fasteners including a main body portion having a lower shaft portion and an upper shaft portion, each of said fasteners further including a head member removably attached to said upper shaft portion;

threadably engaging the mandible with said lower shaft portion of each of said fasteners;

engaging said head member of each of said fasteners with said locking plate so as to position said elongated locking plate adjacent to the mandible;

removing said head member of each said fastener from said upper shaft portion;

displacing said elongated locking plate from adjacent the mandible to thereby expose the mandible for surgical access;

securing said elongated locking plate to said fastener by reattaching each head member to an associated upper shaft portion; and

maintaining a space between the elongated locking plate and the bone.

15. A system for osteosynthesis of a mandible, the system comprising:

an elongated locking plate having a plurality of internally threaded apertures; and

at least one fastener having a main body portion with an externally threaded lower shaft portion and an upper shaft portion, said at least one fastener further having a head member adapted to removably engage said upper shaft portion, said head member being externally threaded for engaging one of said plurality of internally threaded apertures;

wherein each fastener of said at least one fastener includes a flange portion interbetween said lower shaft portion and said upper shaft portion, said flange portion adapted to maintain a space between said elongated locking plate and the mandible.

16. A system for osteosynthesis of a mandible, the system comprising:

an elongated locking plate having a plurality of internally threaded apertures;

at least one fastener having a main body portion with an externally threaded lower shaft portion and an upper shaft portion, said at least one fastener further having a head member adapted to removably engage said upper shaft portion, said head member being externally threaded for engaging one of said plurality of internally threaded apertures; and

a tool for independently rotating said head member and said main body portion of said fastener, said tool includes a handle having first and second portions rotatable relative to one another, said first portion connected for rotation to a first drive member adapted to engage said head member, said second portion connected for rotation to a second drive member adapted to engage said main body portion.

17. A method of surgically repairing a bone with an elongated locking plate having a plurality of apertures, the method comprising the steps of:

providing a fastener having a main body including an upper shaft portion and a lower shaft portion, said fastener further including a head member removably attached to said upper shaft portion;

securing said elongated locking plate adjacent to the bone with said fastener by engaging said head member with said locking plate;

maintaining a space between the elongated plate and the bone;

removing said head member of said fastener from said main body portion; and

removing said elongated locking plate from adjacent said bone.

18. The method of surgically repairing a bone of claim 17, wherein the step of securing said elongated locking plate adjacent to the bone with said fastener includes the step of engaging the bone with the fastener.

19. The method of surgically repairing a bone of claim 17, wherein the step of removing said elongated locking plate from adjacent said bone comprises the step of maintaining engagement between the bone and said fastener.

20. The method of surgically repairing a bone of claim 17, wherein said step of securing said elongated locking plate adjacent to the bone with said fastener simultaneously includes the steps of threadably engaging the bone with said lower shaft portion of said fastener and threadably engaging the locking plate with said head member of said fastener.

21. The method of surgically repairing a bone of claim 17, further including the step of inelastically deforming the elongated locking plate to conform with a portion of the bone.

22. The method of surgically repairing a bone of claim 17, wherein the step of securing the elongated locking plate adjacent to the bone with said fastener includes the step of maintaining a space between the elongated plate and the bone.

23. The method of surgically repairing a bone of claim 17, wherein the bone is a mandible.