Electromagnetic switch

• US 6,130,595 A
• Filed: 05/25/1999
• Issued: 10/10/2000
• Est. Priority Date: 05/28/1998
• Status: Expired due to Term

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Niimi, Masami
• Primary Examiner(s): Gellner, Michael L.
• Assistant Examiner(s): BARRERA, RAMON M
• Application Number:
  US09/317,640
• Time in Patent Office: 504 Days
• Field of Search: 335/255, 335/261, 335/279
• US Class Current: 335/279
• CPC Class Codes: H01F 7/1607 Armatures entering the winding
• CPC Class Codes: H01H 50/16 Magnetic circuit arrangements
• CPC Class Codes: H01H 51/065 Relays having a pair of normally open contacts rigidly fixed to a magnetic core movable along the axis of a solenoid, e.g. relays for starting automobiles details H01H50/20

Abstract

An electromagnetic switch has a solenoid coil, a sleeve and a movable core which slides in the sleeve. A metal thin film is formed on an outer peripheral surface of the movable core by electroplating. The metal thin film is harder than the inner surface of the sleeve, and has high melting point and high smoothness. Accordingly, adhesive wear between the sleeve and the movable core is reduced, and sliding durability under high temperature is improved.

Claims

1. An electromagnetic switch comprising:

a sleeve made of a first metal;

a solenoid coil disposed outside said sleeve for generating an electromagnetic force; and

a movable core disposed inside said sleeve for being slid in said sleeve by said electromagnetic force, a part of said movable core being covered by a metal film made of a second metal having a melting point higher than 400°

C. and having higher coefficient of hardness than said first metal, wherein said metal film comprises an inner plating layer made of nickel and an outer plating layer made of one of chrome and chrome alloy.

2. An electromagnetic switch as in claim 1, wherein a surface of said metal film has a smoothness less than or equal to Rz1Z in ten-point-averaged roughness.

3. An electromagnetic switch as in claim 1, wherein a surface of said metal film has a hardness higher than or equal to Hv400 in Vickers hardness.

4. An electromagnetic switch as in claim 1, wherein said inner nickel plating layer is plated on a precision-machine-finished surface of the outer periphery of said movable core.

5. An electromagnetic switch as in claim 1, wherein said second metal is formed by one of electroplating, vacuum deposition and sputtering.

6. An electromagnetic switch as in claim 1, wherein said electromagnetic switch is a switch for a starter of a vehicle.

7. An electromagnetic switch as in claim 1, wherein said inner nickel plating layer is thicker than said outer plating layer.

8. An electromagnetic device comprising:

a sleeve made of a first metal;

a solenoid coil wound around said sleeve for generating a magnetic force when energized;

a movable core fitted in said sleeve movably in response to said magnetic force; and

a metal layer formed between said movable core and said sleeve, said metal layer being made of a second metal having a hardness higher than that of said first metal, wherein said metal film comprises an inner plating layer made of nickel and an outer plating layer made of one of chrome and chrome alloy.

9. An electromagnetic device as in claim 8, wherein said metal layer has a hardness higher than or equal to Hv400 in Vickers hardness.

10. An electromagnetic device as in claim 8, wherein said metal layer has a melting point higher than 400°

C.

11. An electromagnetic device as in claim 8, wherein said inner nickel plating layer is plated on a precision-machine-finished surface of the outer periphery of said movable core.

12. An electromagnetic device as in claim 8, wherein said electromagnetic device is a device for a starter of a vehicle.

13. An electromagnetic device as in claim 8, wherein said inner nickel plating layer is thicker than said outer plating layer.

14. An electromagnetic switch comprising:

a sleeve made of a first metal;

a solenoid coil disposed outside said sleeve for generating an electromagnetic force; and

a movable core disposed inside said sleeve for being slid in said sleeve by said electromagnetic force, a part of said movable core being covered by a metal film made of a second metal having a melting point higher than 400°

C. and having higher coefficient of hardness than said first metal, wherein a surface of said metal film has a smoothness less than or equal to Rz1Z in ten-point-averaged roughness.

15. An electromagnetic switch as in claim 14, wherein said metal film comprises an inner plating layer being made of nickel and an outer plating layer being made of one of chrome and chrome alloy.

16. An electromagnetic switch as in claim 15, wherein said nickel plating layer is plated on a precision-machine-finished surface of the outer periphery of said movable core.