Aligner, exposure method and printer

• US 6,130,700 A
• Filed: 06/08/1998
• Issued: 10/10/2000
• Est. Priority Date: 07/09/1996
• Status: Expired due to Fees

• Current Assignee: HSBC Bank USA National Association (HSBC Holdings plc)
• Original Assignee: Cycolor System Co., Ltd.
• Inventors: Ito, Fumiyoshi, Takizawa, Satoru, Murayama, Fumitaka
• Primary Examiner(s): Le, N.
• Assistant Examiner(s): Nguyen, Lamson D.
• Application Number:
  US09/029,909
• Time in Patent Office: 855 Days
• Field of Search: 347/240, 347/262, 347/237, 347/247, 347/251, 347/252, 347/253
• US Class Current: 347/240
• CPC Class Codes: B41J 19/20 Positive-feed character-spacing mechanisms controlled by escapements B41J19/52
• CPC Class Codes: B41J 2/45 using light-emitting diode [LED] or laser arrays
• CPC Class Codes: B41J 2/52 Arrangement for printing a discrete number of tones, not covered by group B41J2/205, e.g. applicable to two or more kinds of printing or marking process B41J2/525 takes precedence
• CPC Class Codes: H04N 1/40025 Circuits exciting or modulating particular heads for reproducing continuous tone value scales H04N1/401, H04N1/407 take precedence
• CPC Class Codes: H04N 1/40043 using more than one type of modulation, e.g. pulse width modulation and amplitude modulation
• CPC Class Codes: H04N 1/4005 with regulating circuits, e.g. dependent upon ambient temperature or feedback control

Abstract

In an exposure apparatus for exposing a photosensitive medium using light-emitting elements, correction to account for environmental conditions at the time of exposure that change is performed by dynamically changing the value of current or voltage to be supplied to the LEDs. Thereby, control of exposure duration can be performed solely for expression of multi-gradation levels, so that a very high resolution is not required for the control of exposure duration. Therefore, it is possible to realize a low-price exposure apparatus capable of printing multi-gradation images. For exposure to a single color using a plurality of LEDs, the gradation level to be expressed by the individual LEDs is cyclically changed, so that the construction of gradation level control for each LED can be simplified. Further, since the LEDs can be used at substantially equal duties, the individual variation of LEDs does not evidently show. It is also possible to prevent an inconvenient incident where a particular LED deteriorates.

Claims

1. An exposure apparatus comprising:

an integer number (m) of light-emitting element groups that emit light for exposure of a photosensitive sheet;

a power control circuit portion operatively connected for controlling power to be supplied to said light-emitting element groups;

a time control circuit portion operatively connected for controlling duration of exposure by said light-emitting element groups;

a gradation control circuit portion operatively connected to establish a gradation level for gradation expression using one of said power control circuit portion and said time control circuit portion;

said gradation control circuit portion having a main gradation level control portion for receiving a gradation information signal capable of specifying at least an integer number (n) of distinct gradation levels, said gradation control circuit portion further including integer number (m) of gradation level setting portions operatively connected to said main gradation level control portion, each gradation level setting portion for establishing a gradation level of a corresponding light emitting element group, each gradation level setting portion selectively configurable to establish an integer number (l) of different gradation levels to its corresponding light emitting element group, where the integer number (l) is equal to or greater than an integer obtained by dividing the integer number (n) by the integer number (m);

wherein said main gradation level control portion sets a desired total gradation level of integer number (i) by;

setting a gradation level of integer number (j) into integer number (m-k) of said gradation level setting portions, wherein the integer number (j) is obtained by dividing the integer number (i) by the integer number (m), and integer number (k) is a remainder obtained by the same division, and

setting a gradation level of integer number (j+1), into integer number (k) of said gradation level setting portions.

2. An exposure apparatus according to claim 1, wherein the gradation expression is effected by said time control portion.

3. An exposure apparatus according to claim 2, further comprising:

a set value control circuit portion operatively connected to said power control circuit portion for changing a value of current or voltage to be supplied from said power control circuit portion to said light-emitting element;

a temperature sensor that detects a temperature in the vicinity of said light-emitting element; and

a memory operatively connected to receive and store data regarding a temperature from said temperature sensor and for storing the value of current or voltage supplied to said light-emitting element when brightness of said light-emitting element is corrected,

said set value control circuit portion operatively connected to said memory and operable to control the value of current or voltage to be supplied to said light-emitting element, on the basis of data in said memory and the temperature detected by said temperature sensor.

4. An exposure apparatus according to claim 2, further comprising:

a set value control circuit portion operatively connected to said power control circuit portion for changing a value of current or voltage to be supplied from said power control circuit portion to said light-emitting element; and

an input circuit portion for receiving input information regarding at least one light sensitivity characteristic of a photosensitive sheet,

said set value control circuit portion operatively connected to said input circuit portion and operable to correct the value of current or voltage to be supplied to said light emitting element on the basis of the information regarding the light sensitivity characteristic of the photosensitive sheet.

5. A printing apparatus comprising an exposure apparatus as claimed in claim 1, and a conveying apparatus that conveys at least one of a photosensitive sheet and said exposure apparatus at a predetermined timing relative to each other.

6. An exposure apparatus according to claim 1 wherein,

the integer number (m) is equal to four, and the exposure apparatus has four light-emitting element groups;

said gradation information signal comprises a 10 bit digital signal;

said gradation control circuit portion has said main gradation level control portion to which the full 10 bits of the gradation information signal is inputted, and said gradation level setting portions into which 8-bits of the gradation information signal can be set; and

said main gradation level control portion sets the higher 8 bits of the gradation information signal into each of said gradation level setting portions and, if the lower 2 bits of said gradation information signal are greater than zero, said main gradation level control portion adds binary 1 to a number of said gradation level setting portions corresponding to the decimal number represented by the lower 2 bits of the gradation information signal.

7. An exposure apparatus according to claim 6, characterized in that said gradation control circuit portion is connected for setting a gradation level for gradation expression into said time control circuit portion and controlling the duty of said light-emitting elements.

8. A method for forming an image by exposure of a photosensitive sheet using light-emitting elements, comprising:

(a) a step of providing integer number (m) light-emitting element groups each connected for control by a respective gradation level setting circuit;

(b) a step of setting a duration of exposure of each light-emitting element group on the basis of information regarding a desired gradation level of an image defined by integer number (i), including;

(b₁) setting a duration of exposure corresponding to a gradation level of integer number (j) into integer number (m-k) of said gradation level setting circuits, wherein the integer number (j) is obtained by dividing of the integer number (i) by the integer number (m), and the integer number (k) is a remainder obtained by the same division, and

(b₂) setting a duration of exposure corresponding to a gradation level of integer number (j+1) into integer number (k) of said gradation level setting circuits

(c) a step of performing exposure by supplying each light-emitting element group with a current or voltage for the duration of exposure set into its corresponding gradation level setting circuit in the previous step.

9. A method according to claim 8, further comprising:

a step of detecting a temperature in the vicinity of at least one light-emitting element group;

a step of comparing the temperature detected with a temperature at a time of correction of brightness of the light-emitting element group, and setting the current or voltage supplied to the light-emitting element group for exposure on the basis of the current or voltage supplied to the light-emitting element group at the time of the correction.

10. A method according to claim 8, further comprising:

a step of correcting the current or voltage supplied to the light-emitting element group on the basis of information regarding at least one light sensitivity characteristic of a photosensitive sheet.

11. A method according to claim 8 wherein each of the gradation level setting circuits comprise 8-bit circuits and wherein the integer number (m) is equal to four;

wherein the step of setting a duration of exposure comprises a step of setting a higher 8 bits of a 10-bit gradation level information signal, which ten bits define the integer number (i), into each of the 8-bit gradation level setting circuits, and, if the lower 2 bits of said gradation information signal are greater than zero, adding binary 1 to a number of said gradation level setting circuits corresponding to the decimal number represented by the lower 2 bits of the gradation information signal; and

in said step of performing exposure, each light-emitting element group is turned on at duty corresponding to the value set in its corresponding gradation level setting circuit.