Heat pack

• US 6,132,454 A
• Filed: 10/16/1998
• Issued: 10/17/2000
• Est. Priority Date: 05/03/1996
• Status: Expired due to Term

• Current Assignee: Hotties Thermal Packs Limited
• Original Assignee: Hotties Thermal Packs Limited
• Inventors: Fellows, Adrian Neville
• Primary Examiner(s): Dvorak, Linda C. M.
• Assistant Examiner(s): Kearney, R.
• Application Number:
  US09/171,356
• Time in Patent Office: 732 Days
• Field of Search: 607/96, 607/108, 607/109, 607/110, 607/111, 383/901, 165/46
• US Class Current: 607/96
• CPC Class Codes: A61F 2007/026 with a fluid absorbing layer
• CPC Class Codes: A61F 2007/0261 medicated
• CPC Class Codes: A61F 7/02 Compresses or poultices for effecting heating or cooling

Abstract

A heat pack capable of being heated to at least 55° C. is provided and includes a flexible impervious outer container capable of being sealed to retain a liquid such as water therein and of maintaining its sealed integrity when heated to at least the aforesaid temperature. A porous, non-rigid filing material, which can absorb at least its own weight of the liquid, is located in the container. Advantageously, the pack contains a weight of liquid in the range 250 goods to 1250 goods, which liquid is water or compounds having one or more hydroxyl groups, or a mixture of water and such hydroxyl group compounds. In order to prevent microbial growth within the liquid-filled, sealed container, a predetermined quantity of a preservative at an appropriate concentration is also added to the fill. The filling material is preferably either fibrous or spongy in nature and advantageously may be a textile material or paper which is either recycled or would otherwise be treated as scrap or waste. Preferably also, air is removed from the outer container prior to it being sealed. The pack is also capable of use as a negative heat pack, i.e. a cool pack.

Claims

1. A heat pack comprising:

a sealed flexible impervious container capable of retaining a liquid therein, said container capable of remaining sealed when heated to a temperature of at least 55°

C.;

a porous non-rigid filling material located within said container, said filling material selected from the group consisting of at least one of a woven textile material, a nonwoven material, a sponge-like material, and a paper material, said filling material capable of absorbing liquid in an amount at least equal in weight to a weight of said filling material;

a preservative having a concentration which inhibits microbial growth interior of said container; and

a valve means positioned within said container for permitting said container to be emptied of liquid and filled with liquid, said valve means for removing a gas from said container after said container has been filled with the liquid, said gas selected from the group consisting of at least one of air and steam.

2. A heat pack as claimed in claim 1, wherein the container comprises a resealable bag.

3. A heat pack as claimed in claim 1 wherein said filling material absorbs said liquid in an amount at least four times said weight of said filling material.

4. A heat pack as claimed in claim 1 wherein said preservative is selected from the group consisting of at least one of sorbic acid, citric acid, propionic acid, chlorhexidine, chlorbutol, bronopol, phenoxyethanol, phenyl ethyl alcohol, an ester of parahydroxybenzoic acid, 2.4 dichlorobenzyl alcohol, polyhexanide, a phenolic compound, and a quaternary ammonium compound.

5. A heat pack as claimed in claim 1, said container capable of remaining related at a temperature of at least a boiling point of water.

6. A heat pack suitable for being heated to a temperature of at least 55°

C., the heat pack comprising;

a vacuum-sealed flexible waterproof container capable of retaining a liquid therein, said container capable of maintaining a sealed integrity thereof when heated to at least 55°

C., said container having an internal pressure which is reduced by removal of air therefrom during a sealing of said container; and

a porous non-rigid filling material received within said container, said filling material selected from the group consisting of at least one of a woven textile material, a nonwoven fabric, a sponge-like material and a paper material, said filling material absorbing said liquid in an amount equal to at least a total weight of said filling material, said liquid comprising a preservative in a concentration which inhibits microbial growth within said container.

7. A heat pack as claimed in claim 6 wherein said container has been exhausted of air down to a pressure equal to 100 millibars or less.

8. A heat pack as claimed claim 7 wherein the liquid comprises at least one of water and compounds comprising one or more hydroxyl groups.

9. A heat pack as claimed claim 6 wherein the liquid comprises a mixture of water and compounds comprising one or more hydroxyl groups in the proportion of at least 1 part hydroxyl group compound to 4 parts water upwards towards total replacement of the water.

10. A heat pack as claimed in claim 6 wherein the liquid is selected from the group consisting of at least one of water, glycerol, sorbitol, polyhydric alcohols, ethylene glycol, propylene glycol, and glucose.

11. A heat pack as claimed in claim 6 wherein said container contains a weight of liquid between 250 g to 1250 g.

12. A heat pack as claimed in claim 6 wherein said container contains a weight of liquid between 500 g to 1000 g.

13. A heat pack as claimed in claim 6 wherein said the container comprises a bag made from a polymeric material.

14. A heat pack as claimed in claim 13, wherein said polymeric material is selected from the group consisting of a polymer film, a polymer laminate, a co-extruded metallized polymeric film, a metallized polymeric laminate and an impervious heat-sealable nonwoven polymer.

15. A heat pack as claimed in claim 13 wherein said polymeric material is selected from the group consisting of at least one of polyethylene, polypropylene, a polyamide, polyvinyl chloride, an aramid polymer and a polyester.

16. A heat pack as claimed in claim 13 wherein said polymeric material comprises a polymer laminated with another material said polymer selected from the group consisting of at least one of polyethylene, polypropylene, a polyamide, polyvinyl chloride, an aramid polymer and a polyester, said another material selected from the group consisting of at least one of a textile material, a metal foil and a metallized film.

17. A heat pack as claimed claim 6 wherein said filling material absorbs said liquid in an amount at least four times said weight of said filling material.

18. A heat pack as claimed in claim 6 wherein said preservative is selected from the group consisting of at least one of sorbic acid, citric acid, propionic acid, chlorhexidine, chlorbutol, bronopol, phenoxyethanol, phenyl ethyl alcohol, an ester of para hydroxybenzoic acid, 2.4 dichlorobenzyl alcohol, polyhexanide, a phenolic compound, and a quaternary ammonium compound.

19. A heat pack as claimed in claim 6 wherein said liquid has a component selected from the group consisting of gum, cellulose, bentonite, hectorite and polyvinyl alcohol.