Bi-directional pass-point system for controlling the operation of movable barriers

• US 6,133,703 A
• Filed: 02/17/1999
• Issued: 10/17/2000
• Est. Priority Date: 03/12/1998
• Status: Expired due to Fees

• Current Assignee: The Chamberlain Group, Inc. (The Chamberlain Group LLC)
• Original Assignee: The Chamberlain Group, Inc. (The Chamberlain Group LLC)
• Inventors: Rathgeber, Martin, Fitzgibbon, James, Willmott, Colin B., Tam, Ramon, Valente, Christopher M., Siegler, Mark, Lobbes, Dan
• Primary Examiner(s): Masih, Karen
• Application Number:
  US09/251,793
• Time in Patent Office: 608 Days
• Field of Search: 318/480, 318/450, 318/460, 318/467, 318/445, 340/555, 340/356
• US Class Current: 318/445
• CPC Class Codes: E05F 15/668 for overhead wings
• CPC Class Codes: E05F 15/684 by chains
• CPC Class Codes: E05Y 2201/672 Tensioners, tension sensors
• CPC Class Codes: E05Y 2201/684 Rails
• CPC Class Codes: E05Y 2400/34 Pulse count limit setting
• CPC Class Codes: E05Y 2400/342 Pulse count value setting or correcting
• CPC Class Codes: E05Y 2800/00 Details, accessories and auxiliary operations not otherwise provided for
• CPC Class Codes: E05Y 2800/244 arranged in serial relationship
• CPC Class Codes: E05Y 2800/696 during transport or storage
• CPC Class Codes: E05Y 2800/75 intermediate
• CPC Class Codes: E05Y 2900/106 for garages
• CPC Class Codes: G05B 19/406 characterised by monitoring or safety G05B19/19 takes precedence
• CPC Class Codes: G05B 2219/37159 Source of pulse, pulse derived from gear, plate teeth
• CPC Class Codes: G05B 2219/45242 Door, panel, window operation, opening, closing

Abstract

An operator for opening and closing movable barriers such as garage doors comprising a pass-point limit system which is a component of an operating head. An operator for a rolling shutter or gate can be installed on either side of the opening. A dual pass-point system provides a unique pass-point regardless of direction of mounting the operator, regardless of the direction of travel for opening the barrier, and regardless of installation configuration, eliminating the need for the installer to know which direction the motor is rotating or the barrier is travelling. The operator automatically learns both the open and close limits, regardless of direction of travel and without having to press a learn switch to set the open and close limits.

Claims

1. A movable barrier operator, comprising:

a motor;

a transmission connected to the motor to be driven thereby and to the movable barrier to be moved;

a pass-point assembly for detecting barrier displacements with respect to an intermediate reference point; and

a controller for controlling such displacements within a predetermined range of motion;

wherein the pass-point assembly comprises;

at least one light emitter and at least one light receiver in communication with the controller, and

an interrupter mechanism including a first indicator and a second indicator, driven by the motor and in proximity thereto, for selectively interrupting transmission of light from the at least one light emitter to the at least one light receiver to provide a signal to the controller when the barrier passes a reference point corresponding to one of the first and second indicators;

wherein, when the operator is mounted to move the barrier open in a first direction, the reference point corresponds to the first indicator; and

wherein, when the operator is mounted to move the barrier open in a second direction, the reference point corresponds to the second indicator.

2. The movable barrier operator of claim 1 wherein the pass-point assembly comprises an RPM sensor for providing information to the controller concerning barrier displacements relative to the reference point.

3. The movable barrier operator of claim 1 wherein the pass-point assembly comprises a first light emitter, and a first light receiver;

wherein the interrupter mechanism selectively interrupts emissions received by the first light receiver from the first light emitter, the first selective interruptions corresponding to passage of the reference point.

4. The movable barrier operator of claim 3 wherein the motor includes an output shaft and the interrupter mechanism includes a first spur gear and a second spur gear mounted side-by-side on a common shaft, the spur gears being drivingly connected to the motor shaft.

5. The movable barrier operator of claim 4 further comprising a common pinion driven by the motor shaft and engaging each gear of the first and second spur gears.

6. The movable barrier operator of claim 5 wherein the first and second spur gears each have a different number of gear teeth meshing with the common pinion so as to rotate at different speeds about the common shaft as the common pinion is rotated.

7. The movable barrier operator of claim 6 wherein the first spur gear has a first aperture and the second spur gear has first and second apertures spaced apart from one another,

wherein when the operator is mounted to move the barrier open in a first direction, the first aperture of the first spur gear is positioned to be aligned with the first aperture of the second spur gear in a predetermined fashion, with light emissions received by the at least one light receiver passing through the aligned apertures and

wherein when the operator is mounted to move the barrier open in a second direction, the first aperture of the first spur gear is positioned to be aligned with the second aperture of the second spur gear in a predetermined fashion, with light emissions received by the at least one light receiver passing through the aligned apertures.

8. The movable barrier operator of claim 2 wherein the motor includes an output shaft and the RPM sensor detects a rotational speed of the motor.

9. The movable barrier operator of claim 8 further comprising a second optical emitter for transmitting a second optical beam to a second optical detector;

and wherein the RPM sensor comprises a circular disk having a plurality of openings therein for interrupting the second optical beam.

10. A movable barrier operator comprising:

a motor;

a transmission connected to the motor to be driven thereby and for connection to the movable barrier to be moved;

a pass-point assembly for detecting barrier displacements with respect to an intermediate reference point; and

a controller for controlling such displacements within a predetermined range of motion; and

a routine for automatically determining open and close limits of the movable barrier relative to the intermediate reference point;

wherein in response to an open command, the routine causes the barrier to move in a first direction toward the intermediate reference point, measures the distance traveled to the reference point, and stores the complement of the distance traveled in the first direction as the close limit; and

wherein in response to a close command, the routine causes the barrier to move in a second direction toward the intermediate reference point, measures the distance traveled to the reference point, and stores the complement of the distance traveled in the second direction as the open limit.

11. The movable barrier operator of claim 10 wherein the pass-point assembly comprises:

at least one light emitter and at least one light receiver in communication with the controller, and

an interrupter mechanism including a first indicator and a second indicator, driven by the motor and in proximity thereto, for selectively interrupting transmission of light from the at least one light emitter to the at least one light receiver to provide a signal to the controller when the barrier passes a reference point corresponding to one of the first and second indicators;

wherein, when the operator is mounted to move the barrier open in a first direction, the reference point corresponds to the first indicator; and

wherein, when the operator is mounted to move the barrier open in a second direction, the reference point corresponds to the second indicator.

12. The movable barrier operator of claim 10 wherein the pass-point assembly comprises an RPM sensor for providing information to the controller concerning barrier displacements relative to the reference point.

13. The movable barrier operator of claim 10 wherein the pass-point assembly comprises a first light emitter, and a first light receiver;

wherein the interrupter mechanism selectively interrupts emissions received by the first light receiver from the first light emitter, the first selective interruptions corresponding to passage of the reference point.

14. The movable barrier operator of claim 13 wherein the motor includes an output shaft and the interrupter mechanism includes a first spur gear and a second spur gear mounted side-by-side on a common shaft, the spur gears being drivingly connected to the motor shaft.

15. The movable barrier operator of claim 14 further comprising a common pinion driven by the motor shaft and engaging each gear of the first and second spur gears.

16. The movable barrier operator of claim 15 wherein the first and second spur gears each have a different number of gear teeth meshing with the common pinion so as to rotate at different speeds about the common shaft as the common pinion is rotated.

17. The movable barrier operator of claim 16 wherein the first spur gear has a first aperture and the second spur gear has first and second apertures spaced apart from one another,

wherein when the operator is mounted to move the barrier open in a first direction, the first aperture of the first spur gear is positioned to be aligned with the first aperture of the second spur gear in a predetermined fashion, with light emissions received by the at least one light receiver passing through the aligned apertures and

wherein when the operator is mounted to move the barrier open in a second direction, the first aperture of the first spur gear is positioned to be aligned with the second aperture of the second spur gear in a predetermined fashion, with light emissions received by the at least one light receiver passing through the aligned apertures.

18. The movable barrier operator of claim 12 wherein the motor includes an output shaft and the RPM sensor detects a rotational speed of the motor.

19. The movable barrier operator of claim 18 further comprising a second optical emitter for transmitting a second optical beam to a second optical detector;

and wherein the RPM sensor comprises a circular disk having a plurality of openings therein for interrupting the second optical beam.

20. A method for automatically learning the open and close limits of travel comprising the steps of:

receiving a command to cause the movable barrier to move in a first direction to a first position;

moving the barrier in the first direction toward an intermediate reference point;

measuring the distance traveled to the reference point;

storing the complement of the distance traveled in the first direction as a first limit;

receiving a command to cause the movable barrier to move in a second direction to a second position;

moving the barrier in the second direction toward the intermediate reference point;

measuring the distance traveled to the reference point; and

storing the complement of the distance traveled in the second direction as a second limit.