Redundant fuse wire release device

• US 6,133,818 A
• Filed: 08/11/1999
• Issued: 10/17/2000
• Est. Priority Date: 08/11/1999
• Status: Expired due to Term

• Current Assignee: Space Systems/Loral Incorporated (Loral Space and Communications Incorporated)
• Original Assignee: Space Systems/Loral Incorporated (Loral Space and Communications Incorporated)
• Inventors: Hsieh, Cindy Hsin-I, Baghdasarian, Varouj G.
• Primary Examiner(s): Picard, Leo P.
• Assistant Examiner(s): Vortman, Anatoly
• Application Number:
  US09/371,621
• Time in Patent Office: 433 Days
• Field of Search: 337/1, 337/2, 337/4, 337/5, 337/140, 337/401, 337/402, 337/403, 337/159, 337/160, 337/231, 337/273, 337/279, 337/281, 337/280, 337/282, 337/291, 337/296, 337/412, 337/416, 74/2, 403/2, 403/28
• US Class Current: 337/401
• CPC Class Codes: B64G 1/222 for deploying structures between a stowed and deployed state
• CPC Class Codes: B64G 1/2228 characterised by the hold-down or release mechanisms
• CPC Class Codes: B64G 1/64 Systems for coupling or separating cosmonautic vehicles or parts thereof, e.g. docking arrangements
• CPC Class Codes: F16B 2200/63 Frangible connections
• CPC Class Codes: G05G 17/00 Mechanical devices for moving a member after being released; Trip or release mechanisms characterised thereby
• CPC Class Codes: Y10T 403/21 Utilizing thermal characteristic, e.g. , expansion or contraction, etc.
• CPC Class Codes: Y10T 74/11 Tripping mechanism

Abstract

A highly reliable release apparatus which is used to stow or release desired devices such as, for example, solar arrays, antenna positioning mechanisms, reflectors, found on satellites, space stations or spacecraft. Deployment of the desired device is prevented or allowed by respectively restraining or releasing a first member under tension. The apparatus comprises a support member having an opening and a first face arranged about the opening. A second member is located within the opening when the first member is in tension and is adapted to be attached to an end of the first member. At least three locking members such as fuse wires are arranged on the first face of said support member for restraining the second member within the opening in order to maintain tension on the first member. The second member is attached to the first member in a manner such that at least two of the fuse wires must be severed before the restraint on the second member is released. A system is provided for actuating the release apparatus by selectively severing at least two of the locking members when deployment of the device is desired.

Claims

1. A highly reliable release apparatus for controlling the deployment of a device by restraining or releasing a first member under tension which respectively prevents or allows the deployment of the device, the apparatus comprising:

a support member having an opening, the support member having a first face about said opening;

a second member capable of being attached to said first member, the second member being located within said opening when said first member is in tension;

at least three destructible locking members arranged on said first face of said support member for restraining said second member within said opening in said support member in order to maintain tension on said first member;

said second member being attached to said first member in a manner such that at least two of said locking members must be severed before the restraint on said second member is released; and

a control system for actuating said release apparatus by selectively severing at least two of said locking members when deployment of said device is desired.

2. An apparatus as in claim 1 wherein, electrical contacts are supported about said opening by said support member and said locking members comprise fuse wires which are attached to said electrical contacts to form a generally triangular arrangement over said opening.

3. An apparatus as in claim 1 wherein said control system is adapted to sever said fuse wires by applying a current to said fuse wires and wherein said fuse wires are arranged in two parallel paths, a first primary path contains a single one of said fuse wires which will be first severed by melting due to the application of a current and a second fuse path which contains a second and third of said fuse wires in series, whereby following the severing of the first fuse wire all of the input current flows loss through the second fuse path to sever at least one of the remaining fuse wires.

4. An apparatus as in claim 2 wherein said second member has an essentially planar first face for engaging said locking members which comprise fuse wires and the connection between the first member and the second member is a swivel arrangement which allows the first face of said second member to swivel about a longitudinal axis of the first member so that upon the severing of at least two of the fuse wires the second member pivots out of engagement with the remaining fuse wire to release the tension on the first member.

5. An apparatus as in claim 4 wherein said second member has a curved second face opposed to said first planar face and a centrally located hole extending from said first planer face to said second curved face, said hole flaring outwardly from said first planer face to said second curved face.

6. An apparatus as in claim 5 wherein said first member extends through said hole in said second member from said planer face toward said second face and includes a round termination at its free end which is adapted to engage the flared hole so that the second member can swivel about the longitudinal axis of the first member.

7. An apparatus as in claim 6 wherein said opening is generally circular and said first face of said second member is generally circular with a diameter smaller than said opening, and wherein said second face is generally hemispherical and wherein said second member includes a series of slots extending from the first face of said second member to the second face of the member with each of said slots being arranged so that it is adjacent each of said electrical contacts, whereby said slots serve to prevent the fuse wires from slipping of the first face of said second member.

8. An apparatus as in claim 2 wherein at least four destructible locking members are arranged on said first face of said support member to form a generally square arrangement over said opening.

9. An apparatus as in claim 8 wherein, said control system is adapted to sever at least two adjacent ones of said fuse wires by applying a current to said fuse wires and wherein said fuse wires are arranged in two parallel paths, a first fuse path which contains a first and second of said fuse wires in series and a second fuse path which contains a third and fourth of said fuse wires in series, whereby following the severing of the fuse wires in one of said paths, by melting due to the application of a current, all of the input current flows through the other fuse path to sever the remaining fuse wires, said fuse wires in each of said paths being adjacent to one another.

10. An apparatus as in claim 9 wherein said second member has an essentially planar first face for engaging said locking members which comprise fuse wires and the connection between the first member and the second member is a swivel arrangement which allows the first face of said second member to swivel about a longitudinal axis of the first member so that upon the severing of at least two adjacent fuse wires the second member pivots out of engagement with the remaining fuse wires to release the tension on the first member.

11. An apparatus as in claim 10 wherein said second member has a curved second face opposed to said first planar face and a centrally located hole extending from said first planer face to said second curved face, said hole flaring outwardly from said first planer face to said second curved face.

12. An apparatus as in claim 11 wherein said first member extends through said hole in said second member from said planer face toward said second face and includes a round termination at its free end which is adapted to engage the flared wall of the hole so that the second member can swivel about the longitudinal axis of the first member.

13. An apparatus as in claim 12 wherein said opening is generally square and said first face of said second member is generally square with a width smaller than said opening, and wherein said first face of said second member has a periphery comprised of major curved projections at the corners of said square, separated by minor curved projections arranged between adjacent major projections centrally of each side of the square and wherein said opening has a series of major flutes arranged in opposition to each of said major projections and a series of minor flutes arranged in opposition to said minor projections, whereby said second member is prevented from rotating in said opening.

14. An apparatus as in claim 4 wherein said planar face of said second member includes a recess defined by walls arranged adjacent and parallel to said fuse wires, said walls having openings adjacent to terminations of said fuse wires, said fuse wires in operation being restrained within said recess so that said second member can not rotate about an axis of said first member.

15. An apparatus as in claim 14 wherein said recess has a triangular shape with the apexes of the triangles being open and arranged adjacent said terminations.

16. An apparatus as in claim 13 wherein said control system includes a redundant power supply which is provided in parallel with a primary power supply, whereby the redundancy of the first and second electrical paths is maintained.