Switch-mode DC power supply, monolithic IC and hybrid IC for the same

• US 6,134,123 A
• Filed: 12/06/1999
• Issued: 10/17/2000
• Est. Priority Date: 12/06/1999
• Status: Expired due to Term

• Current Assignee: Sanken Electric Company Limited
• Original Assignee: Sanken Electric Company Limited
• Inventors: Yamada, Tomoyasu
• Primary Examiner(s): NGUYEN, MATTHEW VAN
• Application Number:
  US09/455,285
• Time in Patent Office: 316 Days
• Field of Search: 363/20, 363/21, 363/95, 363/97, 363/131
• US Class Current: 363/21.13
• CPC Class Codes: H02M 1/0025 Arrangements for modifying reference values, feedback values or error values in the control loop of a converter
• CPC Class Codes: H02M 3/33507 with automatic control of the output voltage or current, e.g. flyback converters H02M3/33561, H02M3/33569 take precedence

Abstract

The switch-mode dc power supply includes a series circuit, a rectifier, an output smoothing circuit, detection circuit, an adding circuit, a triangular wave generator and a control signal generator. The series circuit includes a primary winding of a HF transformer, a semiconductor switching element and a current detection unit connected between two output terminals of a rectifier/smoothing circuit. The rectifier is connected to an end of a secondary winding of the HF transformer. The output smoothing circuit is connected between the rectifier and other end of the secondary winding. The detection circuit is connected to a connection point between the rectifier and the output smoothing circuit. The adding circuit is connected between the detection circuit and a connection point between the semiconductor switching element and the current detection unit. The adding circuit has a current mirror and a current detector. The triangular wave generator is connected to the adding circuit. And the control signal generator is connected between the adding circuit and a control electrode of the semiconductor switching element, and further is connected to the triangular wave generator. The adding circuit adds a voltage corresponding to a dc output signal at the secondary winding to a voltage corresponding to a current flowing in the semiconductor switching element so as to obtain an augmented voltage signal. The gate electrode is supplied with a drive signal keeping the "H" level until the augmented voltage signal reaches the triangular wave signal. Then, the power supply operates with good stability.

Claims

1. A switch-mode dc power supply comprising:

(a) a series circuit comprising a primary winding of a HF transformer, a semiconductor switching element and a current detection unit connected between two output terminals of a rectifier/smoothing circuit;

(b) a rectifier, connected to a end of a secondary winding of said HF transformer;

(c) an output smoothing circuit connected between said rectifier and other end of said HF transformer;

(d) a detection circuit connected to a connection point between said rectifier and said output smoothing circuit;

(e) an adding circuit connected between said detection circuit and a connection point between said semiconductor switching element and said current detection unit;

(f) a triangular wave generator connected to said adding circuit; and

(g) a control signal generator connected between said adding circuit and a control electrode of said semiconductor switching element, and further connected to said triangular wave generator.

2. The switch-mode dc power supply of claim 1, wherein said adding circuit comprises:

a current mirror connected between said triangular wave generator and said control signal generator; and

a current detector connected between said current mirror and said connection point between said semiconductor switching element and said current detection unit.

3. The switch-mode dc power supply of claim 2, wherein said current mirror comprises:

a first transistor having a first emitter electrode, a first collector electrode connected to said detection circuit and a first base electrode connected to the first collector electrode; and

a second transistor having a second emitter electrode connected to the first emitter electrode, a second collector electrode connected to said current detector and a second base electrode connected to the first base electrode.

4. The switch-mode dc power supply of claim 2, wherein said current detector comprises:

a resister connected between said current mirror and ground; and

an amplifier connected between said current mirror and said connection point between said semiconductor switching element and said current detection unit.

5. The switch-mode dc power supply of claim 1, wherein said triangular wave generator has:

a first output node for outputting a triangular reference voltage; and

a second output node for outputting a rectangular synchronizing pulse signal, in synchronism with lowest and highest peaks of the triangular reference voltage.

6. The switch-mode dc power supply of claim 5, wherein said control signal generator comprises:

a comparator having a input terminal connected to said adding circuit, another input terminal connected to said first output node of said triangular wave generator, and an output terminal;

a flip-flop having a reset terminal connected to the output terminal of said comparator, a set terminal connected to said second output node of said triangular wave generator, and an output terminal;

a logic gate having an input terminal connected to said second output node of said triangular wave generator, another input terminal connected to the output terminal of the flip-flop, and an output terminal; and

a driver connected to the output terminal of the logic gate.

7. The switch-mode dc power supply of claim 1, wherein said detection circuit comprises:

a differential amplifier having a input terminal for receiving a voltage output from said output smoothing circuit, and another input terminal for receiving a reference voltage, and an output terminal;

an optical coupler connected to the output terminal of the differential amplifier having an output terminal for supplying a current to said adding circuit.

8. The switch-mode dc power supply of claim 5, wherein an instantaneous value of said triangular reference voltage rises lineally with time from a lowest level to a highest level with a predetermined slope, and descends lineally with time from the highest level to the lowest level with another predetermined slope, and repeats the rising and descending.

9. The switch-mode dc power supply of claim 8, wherein said rectangular synchronizing pulse signal is at "H" level between the rising period of said triangular reference voltage, and at "L" level between the descending period of said triangular reference voltage.

10. The switch-mode dc power supply of claim 8, wherein said rectangular synchronizing pulse signal is at "H" level between the descending period of said triangular reference voltage, and at "L" level between the rising period of said triangular reference voltage.

11. A monolithic integrated circuit for a switch-mode dc power supply, the integrated circuit comprising:

(a) a semiconductor chip;

(b) first, second and third input terminals, each comprising a thin metallic film, disposed at periphery of the semiconductor chip;

(c) first and second output terminals, each comprising the thin metallic film, disposed at periphery of the semiconductor chip;

(d) a regulator merged in a surface of the semiconductor chip, the regulator connected to the first input terminal;

(e) an adding circuit merged in the surface of the semiconductor chip, the adding circuit connected to the regulator, the second and third input terminals;

(f) a triangular wave generator merged in the surface of the semiconductor chip, the triangular wave generator connected to said adding circuit; and

(g) a control signal generator connected between the adding circuit and the first output terminal, and further connected to said triangular wave generator.

12. The integrated circuit of claim 11, wherein said adding circuit comprises:

a current mirror connected between said triangular wave generator and said control signal generator; and

a current detector connected between said current mirror and said third input terminal.

13. The integrated circuit of claim 12, wherein said current mirror comprises:

a first transistor having a first emitter electrode, a first collector electrode connected to said second input terminal and a first base electrode connected to the first collector electrode; and

a second transistor having a second emitter electrode connected to the first emitter electrode, a second collector electrode connected to said current detector and a second base electrode connected to the first base electrode.

14. A hybrid integrated circuit for a switch-mode dc power supply, the integrated circuit comprising:

(a) a conductive base substrate;

(b) an insulating plate disposed on a part of the conductive base substrate;

(c) a first semiconductor chip disposed on another part of the conductive base substrate, the first semiconductor chip merging a semiconductor switching element; and

(d) a second semiconductor chip disposed on the insulating plate, the second semiconductor chip having an integrated circuit comprising;

a regulator merged in a surface of the second semiconductor chip;

an adding circuit merged in the surface of the second semiconductor chip, the adding circuit connected to the regulator;

a triangular wave generator merged in the surface of the second semiconductor chip, the triangular wave generator connected to said adding circuit; and

a control signal generator connected to the adding circuit and to said triangular wave generator.

15. The integrated circuit of claim 14, wherein said first semiconductor chip further comprises:

a gate terminal disposed on a surface of the first semiconductor chip, the gate terminal comprising a thin metallic film; and

a source terminal disposed on the surface of the first semiconductor chip, the source terminal comprising the thin metallic film.

16. The integrated circuit of claim 15, wherein said second semiconductor chip further comprises:

a first input terminal connected to the regulator, the first input terminal comprising the thin metallic film and is disposed at periphery of the second semiconductor chip;

a second input terminal connected to the adding circuit, the second input terminal comprising the thin metallic film and is disposed at periphery of the second semiconductor chip;

a third input terminal connected to the adding circuit, the third input terminal comprising the thin metallic film and is disposed at periphery of the second semiconductor chip;

a first output terminal connected to the control signal generator, the first output terminal comprising the thin metallic film and is disposed at periphery of the second semiconductor chip; and

a second output terminal connected to the adding circuit, the second output terminal comprising the thin metallic film, disposed at periphery of the second semiconductor chip.

17. The integrated circuit of claim 16, further comprising:

first to fourth conductive leads disposed electrically isolated from the conductive base substrate;

a first bonding wire connecting the gate terminal to the first output terminal;

a second bonding wire connecting the source terminal to the first conductive lead;

a third bonding wire connecting the third input terminal to the first conductive lead;

a fourth bonding wire connecting the second output terminal to the second conductive lead;

a fifth bonding wire connecting the second input terminal to the third conductive lead; and

a sixth bonding wire connecting the first input terminal to the fourth conductive lead.

18. The integrated circuit of claim 16, wherein said adding circuit comprises:

a current mirror connected between said triangular wave generator and said control signal generator; and

a current detector connected between said current mirror and said third input terminal.

19. The integrated circuit of claim 18, wherein said current mirror comprises:

a first transistor having a first emitter electrode, a first collector electrode connected to said second input terminal and a first base electrode connected to the first collector electrode; and

a second transistor having a second emitter electrode connected to the first emitter electrode, a second collector electrode connected to said current detector and a second base electrode connected to the first base electrode.

20. The integrated circuit of claim 18, wherein said current detector comprises:

a resister connected between said current mirror and ground; and

an amplifier connected between said current mirror and said third input terminal.