Hybrid foil/magnetic bearing

• US 6,135,640 A
• Filed: 05/16/1997
• Issued: 10/24/2000
• Est. Priority Date: 06/30/1995
• Status: Expired due to Fees

• Current Assignee: Alliedsignal Inc.
• Original Assignee: Alliedsignal Inc.
• Inventors: Nadjafi, Robert H.
• Primary Examiner(s): Ponomarenko, Nick
• Assistant Examiner(s): Tamai, Karl I.
• Application Number:
  US08/858,483
• Time in Patent Office: 1,257 Days
• Field of Search: 310/90.5, 384/103, 384/104, 384/105, 384/106
• US Class Current: 384/103
• CPC Class Codes: F16C 17/024 with flexible leaves to create hydrodynamic wedge, e.g. radial foil bearings
• CPC Class Codes: F16C 32/0402 combined with other supporting means, e.g. hybrid bearings with both magnetic and fluid supporting means
• CPC Class Codes: F16C 32/044 Active magnetic bearings
• CPC Class Codes: F16C 35/02 in the case of sliding-contact bearings
• CPC Class Codes: F16C 39/02 using mechanical means

Abstract

A cylindrical shaft including a rotor rotates within a housing. A foil bearing comprised of flexible foil segments encircles the rotor, and is located in between the rotor and the housing. The foil segments are attached to the housing, and are installed with a flexion to press against the rotor. A split ring is situated near each end of the foil bearing. Each ring is suspended in an circumferential groove in the rotor by springs which also apply a force tending to keep the ring closed. When the rings are closed, the foil segments can press against and support the rotor. The rings can be opened by respective solenoid-operated plungers to press against the foil segments and force them apart from the rotor.

Claims

1. A foil bearing which can be engaged and disengaged, for supporting a rotatable shaft, comprising:

a cylindrical shaft being rotatably disposed within a housing;

a foil bearing encircling the shaft and situated in between the shaft and the housing;

said foil bearing being fixedly attached to the housing, whereby

the shaft rotates relative to said foil bearing;

said foil bearing being for applying a radial force against the shaft in the absence of restraint;

a ring having an adjustable circumference encircling the shaft and situated in between the shaft and said foil bearing;

said ring having a disengagement circumference which restrains said foil bearing from applying the radial force against the shaft, and an engagement circumference less than said disengagement circumference which allows said foil bearing to apply the radial force against the shaft; and

engagement means for adjusting the ring circumference, whereby

said foil bearing is restrained from applying the radial force against the shaft while said engagement means is actuated, and is allowed to contact the shaft and apply the radial force when said engagement means is deactuated.

2. The foil bearing as defined in claim 1 wherein said ring is situated in a circumferential groove in the shaft.

3. The foil bearing as defined in claim 1 wherein:

said foil bearing is comprised of flexible foil segments; and

said segments are biased to apply the radial force against the shaft in the absence of restraint.

4. The foil bearing as defined in claim 3 wherein:

the shaft has a shaft diameter;

said foil segments form a tube having an inner diameter; and

said inner diameter being less than the shaft diameter in the absence of an opposing force, whereby

said segments are biased.

5. The foil bearing as defined in claim 4 wherein said ring is located in a circumferential groove in the shaft.

6. The foil bearing as defined in claim 4 further comprising:

a split in said ring;

the adjustable circumference being increased when said ring is opened at said split;

spring means for applying a spring force tending to keep said ring closed at said split; and

said engagement means being comprised of

a plunger for opening said ring at said split when said plunger is inserted into said split, and

solenoid means for forcing said plunger into said split and overcoming said spring force to achieve said disengagement circumference when said engagement means is actuated, whereby

when said solenoid means is deactuated said ring remains closed in said engagement circumference, and said foil segments are engaged and the radial force is applied to the shaft, and

when said solenoid means is actuated said ring is opened to said disengagement circumference, and said foil segments are disengaged and restrained from contacting the shaft and applying the radial force.

7. The foil bearing as defined in claim 6 wherein said foil segments overlap and are in contact with each other.

8. The foil bearing as defined in claim 7 wherein:

said shaft includes a rotor; and

said housing includes a stator, whereby

said rotor and housing comprise a magnetic bearing.

9. The foil bearing as defined in claim 8 further comprising:

the magnetic bearing being powered by a power source; and

the power source also being for actuating said solenoid means whereby

said solenoid means is deactuated and said foil segments are engaged in the absence of power being supplied by the power source to the magnetic bearing.

10. The foil bearing as defined in claim 9 wherein:

the shaft has a shaft diameter;

said foil segments form a tube having an inner diameter; and

said inner diameter being less than the shaft diameter in the absence of an opposing force, whereby

said segments are biased.

11. The foil bearing as defined in claim 10 wherein:

each of said foil segments has a surface facing the housing, and includes anchor bars projecting from said surface; and

the housing includes anchor grooves for receiving said anchor bars.

12. The foil bearing as defined in claim 10 wherein:

each of said foil segments has an edge and an anchor tab extending from said edge; and

the housing includes anchor grooves for receiving said anchor tabs.

13. A method for engaging and disengaging a foil bearing for a shaft rotatably disposed in a housing, comprising the steps of:

inserting a foil bearing into the housing so that the foil bearing applies a radial force against the shaft when the foil bearing is engaged;

forming a circumferential groove in the shaft;

splitting a ring at a split location so that said ring has an adjustable circumference, including an engagement circumference in which said ring does not contact said foil bearing and a disengagement circumference greater than said engagement circumference, in which said ring presses against said foil bearing;

suspending said ring in said circumferential groove by spring means tending to keep said ring in said engagement circumference;

placing a plunger adjacent to said split location; and

attaching mechanical means to said plunger for forcing said plunger into said ring at said split location and forcing said ring into said disengagement circumference.

14. The method for engaging and disengaging a foil bearing as defined in claim 13 further comprising:

providing a magnetic bearing for suspending the shaft in the housing; and

powering the magnetic bearing and said mechanical means from a common power source.