Method and apparatus for characterizing a combustion flame

• US 6,135,760 A
• Filed: 12/31/1998
• Issued: 10/24/2000
• Est. Priority Date: 06/19/1996
• Status: Expired due to Term

• Current Assignee: Meggitt New Hampshire Inc (Parker-Hannifin Corporation)
• Original Assignee: Meggitt Avionics, Inc. (Parker-Hannifin Corporation)
• Inventors: Stebbings, Keith, Jubinville, Leo, Plimpton, Jonathan, Cusack, Deidre E.
• Primary Examiner(s): Price, Carl D.
• Application Number:
  US09/223,997
• Time in Patent Office: 663 Days
• Field of Search: 431/12, 431/75, 431/76, 431/79, 340/578, 60/39.03
• US Class Current: 431/79
• CPC Class Codes: F01D 17/02 Arrangement of sensing elements
• CPC Class Codes: F01D 21/003 Arrangements for testing or measuring for measuring vibrations G01H
• CPC Class Codes: F02C 9/00 Controlling gas-turbine plants; Controlling fuel supply in air- breathing jet-propulsion plants controlling air intakes F02C7/057; controlling turbines F01D; controlling compressors F04D27/00; controlling in general G05
• CPC Class Codes: F23N 5/082 using electronic means
• CPC Class Codes: G01J 1/02 Details
• CPC Class Codes: G01J 5/0014 for sensing the radiation from gases, flames
• CPC Class Codes: G01J 5/0018 Flames, plasma or welding
• CPC Class Codes: G01J 5/08 Optical arrangements
• CPC Class Codes: G01J 5/0818 Waveguides
• CPC Class Codes: H05H 1/0025 by using photoelectric means H05H1/0031 - H05H1/0043 take precedence

Abstract

Characteristics of a flame within a turbine or burner are determined based upon ultraviolet, visible, and infrared measurements of the flame. The measurements include a measurement of the amplitude of frequency bands that are indicative of an efficient combustion process, such as those that increase when the flame temperature increases. The measurements also include of the amplitude of frequency bands that are indicative of an inefficient combustion process, such as those that do not vary, increase a relatively small amount, or decrease when the flame temperature increases. The temperature of the flame may therefore be determined accurately, to facilitate efficient operation of the turbine or burner while minimizing polluting emissions. Contaminants in the turbine or burner are detected, and a degree of contamination measured, by detection of energy levels for particular wavelengths associated with a respective contaminant.

Claims

1. An apparatus for detecting an amount of a contaminant in an enclosure, the apparatus comprising:

a first detector to detect a first amplitude of energy within a first wavelength band of a first width centered about an emission wavelength of the contaminant;

a second detector to detect a second amplitude of energy within a second wavelength band of a second width, larger than the first width, the second wavelength band also centered about the emission wavelength of the contaminant;

a calculator to calculate a ratio of the first detected amplitude of energy to the second detected amplitude of energy; and

a comparator to compare the calculated ratio to a known threshold to determine the amount of contaminant in the enclosure.

2. The apparatus as recited in claim 1, wherein the first width is in the range of 5-10 nm and the emission wavelength is one of 438 nm, 588.9 nm and 589.5 nm.

3. The apparatus as recited in claim 1, further comprising:

a third detector to detect a presence of a flame in the enclosure,

wherein the calculator indicates the calculated ratio as being invalid when the third detector does not detect the presence of a flame.

12. The system of claim 3, further comprising:

a fifth sensor having an input that receives energy within a fifth wavelength band of the flame within a visible region, and an output that provides a fifth signal indicative of an amplitude of the energy within the fifth wavelength band; and

a sixth sensor having an input that receives energy within a sixth wavelength band of the flame within a visible region, and an output that provides a sixth signal indicative of an amplitude of the energy within the sixth wavelength band;

wherein the fifth and sixth wavelength bands are chosen to be predetermined to bands characteristic of an efficient combustion process;

wherein the third wavelength band is within an ultraviolet region; and

wherein the flame characterization module receives the fifth signal and the sixth signal, and the figure of merit further characterizes the combustion flame as a function of the fifth and sixth signals.

13. The system of claim 12, further comprising a wavelength variation module having an input that receives the third signal, and an output that provides a measure of a change in flicker frequency of an amplitude variation, in the frequency domain, of the third signal, wherein the flame characterization module receives the measure of change in flicker frequency, and the figure of merit further characterizes the combustion flame as a function of the measure of change in flicker frequency.

14. The system of claim 12, further comprising an AC amplitude measurement module having an input that receives the third signal, and an output that provides a measure of an amount of AC amplitude variation of the third signal, wherein the flame characterization module receives the measure of the amount of AC amplitude variation, and the figure of merit further characterizes the combustion flame as a function of the measure of the amount of AC amplitude variation.

15. The system as recited in claim 1, further comprising:

a third sensor having an input that receives energy within a third wavelength band of the flame, and an output that provides a third signal indicative of an amplitude of the energy within the third wavelength band;

a fourth sensor having an input that receives energy within a fourth wavelength band of the flame, different from the first wavelength band, and an output that provides a fourth signal indicative of an amplitude of the energy within the fourth wavelength band,

wherein the third wavelength band is chosen to be a predetermined band characterizing an efficient combustion process;

wherein the fourth wavelength band is chosen to be a predetermined band characterizing an efficient combustion process, and

wherein the figure of merit further characterizes the combustion flame as a function of the third and fourth signals.

16. The system of claim 15, further comprising:

a fifth sensor having an input that receives energy within a fifth wavelength band of the flame within a visible region, and an output that provides a fifth signal indicative of an amplitude of the energy within the fifth wavelength band; and

a sixth sensor having an input that receives energy within a sixth wavelength band of the flame within a visible region, and an output that provides a sixth signal indicative of an amplitude of the energy within the sixth wavelength band;

wherein the fifth wavelength band is a predetermined band characteristic of an inefficient combustion process;

wherein the sixth wavelength band is a predetermined band characteristic of an efficient combustion process;

wherein the third wavelength band is within an ultraviolet region; and

wherein the flame characterization module receives the fifth signal and the sixth signal, and the figure of merit further characterizes the combustion flame as a function of the fifth and sixth signals.

17. The system of claim 16, further comprising a wavelength variation module having an input that receives the third signal, and an output that provides a measure of a change in flicker frequency of an amplitude variation, in the frequency domain, of the third signal, wherein the flame characterization module receives the measure of change in flicker frequency, and the figure of merit further characterizes the combustion flame as a function of the measure of change in flicker frequency.

18. The system of claim 16, further comprising an AC amplitude measurement module having an input that receives the third signal, and an output that provides a measure of an amount of AC amplitude variation of the third signal, wherein the flame characterization module receives the measure of the amount of AC amplitude variation, and the figure of merit further characterizes the combustion flame as a function of the measure of the amount of AC amplitude variation.

19. The system of claim 15, wherein the amplitude of energy of the third wavelength band is indicative of a first characteristic of the combustion flame that increases in response to an increase in temperature.

20. The system of claim 19, wherein the amplitude of energy of the fifth wavelength band is indicative of a second characteristic of the combustion flame representative of at least one of soot and unburned hydrocarbons.

4. A method of detecting an amount of a contaminant in an enclosure, the method comprising:

detecting a first amplitude of energy within a first wavelength band of a first width centered about an emission wavelength of the contaminant;

detecting a second amplitude of energy within a second wavelength band of a second width, larger than the first width, the second wavelength band also centered about the emission wavelength of the contaminant;

determining a ratio of the first amplitude of energy to the second amplitude of energy; and

comparing the ratio to a known threshold to determine the amount of contaminant in the enclosure.

5. The method as recited in claim 4, wherein the first width is in the range of 510 nm and the emission wavelength is one of 438 nm, 588.9 nm and 589.5 nm.

6. The method as recited in claim 4, further comprising:

detecting a presence of a flame in the enclosure, wherein, when no flame is detected, the determined ratio is indicated as being invalid.

7. The method as recited in claim 6, wherein the step of detecting the presence of a flame comprises:

detecting a third amplitude of energy within a third wavelength band of a third width centered about an emission wavelength of a species found when a flame is present.

8. The method as recited in claim 7, wherein the species is OH and the species emission wavelength is 310 nm.

9. A system for characterizing a combustion flame, comprising:

a first sensor having an input that receives energy within a first wavelength band of the flame, and an output that provides a first signal indicative of an amplitude of the energy within the first wavelength band;

a second sensor having an input that receives energy within a second wavelength band of the flame, different from the first wavelength band, and an output that provides a second signal indicative of an amplitude of the energy within the second wavelength band; and

a flame characterization module having a first input coupled to the output of the first sensor, a second input coupled to the output of the second sensor, and an output that provides a figure of merit that characterizes the combustion flame as a function of at least a ratio of the first signal to the second signal,

wherein the first wavelength band includes a wavelength of 2200 nm, representative of an inefficient combustion process; and

wherein the second wavelength band is representative of an efficient combustion process.

10. The system as recited in claim 9, wherein:

the second wavelength band includes a wavelength of 1880 nm.

11. The system as recited in claim 10, further comprising:

a third sensor having an input that receives energy within a third wavelength band of the flame, and an output that provides a third signal indicative of an amplitude of the energy within the third wavelength band;

a fourth sensor having an input that receives energy within a fourth wavelength band of the flame, different from the first wavelength band, and an output that provides a fourth signal indicative of an amplitude of the energy within the fourth wavelength band,

wherein the third wavelength band is chosen to be a predetermined band characterizing an efficient combustion process;

wherein the fourth wavelength band is chosen to be a predetermined band characterizing an efficient combustion process, and

wherein the figure of merit further characterizes the combustion flame as a function of the third and fourth signals.

21. The system of claim 9, in combination with a flame control system having an input that receives the figure of merit and an output that controls the combustion flame based upon the received figure of merit.

22. A method of characterizing a combustion flame, comprising:

(a) measuring an amplitude of energy within a first wavelength band of the flame, the first wavelength band indicative of an inefficient combustion process, and outputting a first signal representative of the measured amplitude of energy;

(b) measuring an amplitude of energy within a second wavelength band of the flame, the second wavelength band indicative of an efficient combustion process and different from the first wavelength band, and outputting a second signal indicative of the measured amplitude of energy; and

(c) determining a figure of merit to characterize the combustion flame as a function of at least a ratio of the first and second signals;

wherein the first wavelength band includes a wavelength of 2200 nm.

23. The method of claim 22, wherein the step (a) of measuring includes measuring at least one characteristic of the combustion flame indicative of at least one of soot and unburned hydrocarbons.

24. The method of claim 22, further comprising a step of controlling the combustion flame based upon the figure of merit.

25. The method of claim 22, further comprising:

(d) measuring an amplitude of energy within a third wavelength band within an ultraviolet region of the flame, the third wavelength band indicative of an efficient combustion process, and outputting a third signal indicative of the measured amplitude of energy;

(e) measuring an amplitude of energy within a fourth wavelength band within a visible region of the flame, the fourth wavelength band indicative of an efficient combustion process, and outputting a fourth signal indicative of the measured amplitude of energy;

wherein the first wavelength band is within an infrared region; and

wherein step (c) includes determining the figure of merit further as a function of the amplitude of energy within the third wavelength band and the amplitude of energy within the fourth wavelength band.

26. The method of claim 25, wherein the step (d) of measuring includes measuring at least one characteristic of the combustion flame that increases in response to an increase in a temperature.

27. The method of claim 25, further comprising measuring a frequency of amplitude variation of the third signal, wherein step (c) includes determining the figure of merit further as a function of the frequency of amplitude variation of the third signal.

28. The method of claim 25, further comprising a step of measuring an amount of AC amplitude variation of the third signal, wherein step (c) includes determining the figure of merit further as a function of the amount of AC amplitude variation of the third signal.

29. The method of claim 22, wherein the second wavelength band includes a wavelength of 1880 nm.

30. The method of claim 29, further comprising:

(d) measuring an amplitude of energy within a third wavelength band within an ultraviolet region of the flame, the third wavelength band indicative of an efficient combustion process, and outputting a third signal indicative of the measured amplitude of energy;

(e) measuring an amplitude of energy within a fourth wavelength band within a visible region of the flame, the fourth wavelength band indicative of an efficient combustion process, and outputting a fourth signal indicative of the measured amplitude of energy;

wherein the first wavelength band is within an infrared region; and

wherein step (c) includes determining the figure of merit further as a function of the amplitude of energy within the third wavelength band and the amplitude of energy within the fourth wavelength band.

31. The method of claim 30, wherein the step (d) of measuring includes measuring least one characteristic of the combustion flame that increases in response to an increase in temperature.

32. The method of claim 30, further comprising measuring a frequency of amplitude variation of the third signal, wherein step (c) includes determining the figure of merit further as a function of the frequency of amplitude variation of the third signal.

33. The method of claim 30, further comprising a step of measuring an amount of AC amplitude variation of the third signal, wherein step (c) includes determining the figure of merit further as a function of the amount of AC amplitude variation of the third signal.

34. An apparatus for characterizing a combustion flame, comprising:

first means for measuring an amplitude of energy within a first wavelength band of the flame, the first wavelength band indicative of an inefficient combustion process, and for outputting a first signal indicative of the measured amplitude of energy;

second means for measuring an amplitude of energy within a second wavelength band of the flame, the second wavelength band indicative of an efficient combustion process and different from the first wavelength band, and for outputting a second signal indicative of the measured amplitude of energy; and

determining means for determining a figure of merit to characterize the combustion flame as a function of at least a ratio of the first and second signals,

wherein the first wavelength band includes a wavelength of 2200 nm.

35. The apparatus of claim 34, wherein the second wavelength band includes a wavelength of 1880 nm.

36. The apparatus of claim 34, further comprising means for controlling the combustion flame based upon the figure of merit.

37. The system as recited in claim 34 further comprising:

third means for receiving energy within a third wavelength band of the flame, and for outputting a third signal indicative of an amplitude of the energy within the third wavelength band;

fourth means for receiving energy within a second wavelength band of the flame, different from the first wavelength band, and for outputting a fourth signal indicative of an amplitude of the energy within the fourth wavelength band,

wherein the third wavelength band is chosen to be a predetermined band characterizing an efficient combustion process,

wherein the fourth wavelength band is chosen to be a predetermined band characterizing an efficient combustion process, and

wherein the figure of merit further characterizes the combustion flame as a function of the third and fourth signals.

38. The apparatus of claim 37, further comprising:

fifth means for measuring an amplitude of energy within a fifth wavelength band within a visible region of the flame OH, the fifth wavelength band indicative of an efficient combustion process, and outputting a fifth signal indicative of the measured amplitude of energy;

sixth means for measuring an amplitude of energy within a sixth wavelength band within a visible region of the flame, the sixth wavelength band indicative of an efficient combustion process, and outputting a sixth signal indicative of the measured amplitude of energy;

wherein the third wavelength band is within an ultraviolet region, and

wherein the determining means include means for determining the figure of merit further as a function of the fifth and sixth signals.

39. The apparatus of claim 37, further comprising means for measuring a change in flicker frequency of an amplitude variation, in the frequency domain, of the third signal, wherein the determining means include means for determining the figure of merit further as a function of the frequency of amplitude variation of the third signal.

40. The apparatus of claim 37, further comprising means for measuring an amount of AC amplitude variation of the third signal, wherein the determining means include means for determining the figure of merit further as a function of the amount of AC amplitude variation of the third signal.

41. The apparatus of claim 37, wherein the figure of merit includes a ratio between the third signal and the fourth signal.

42. The apparatus of claim 37, wherein the third means include means for measuring at least one characteristic of the combustion flame that increases in response to an increase in temperature.

43. The apparatus of claim 37, wherein the fourth means include means for measuring at least one characteristic of the combustion flame indicative of at least one of soot and unburned hydrocarbons.