Nanoparticles of silicon oxide alloys

• US 6,136,156 A
• Filed: 07/14/1997
• Issued: 10/24/2000
• Est. Priority Date: 03/01/1996
• Status: Expired due to Fees

• Current Assignee: Virginia Commonwealth University
• Original Assignee: Virginia Commonwealth University
• Inventors: El-Shall, Mohamed Samy Sayed, Graiver, Daniel, Pernisz, Udo C.
• Primary Examiner(s): YAMNITZKY, MARIE ROSE
• Application Number:
  US08/813,626
• Time in Patent Office: 1,198 Days
• Field of Search: 204/157.41, 204/157.45, 204/157.5, 204/157.51, 423/326, 423/327.1, 427/596, 427/597
• US Class Current: 204/157.41
• CPC Class Codes: B01J 35/23 in a colloidal state
• CPC Class Codes: B01J 37/0238 via the gaseous phase-sublimation
• CPC Class Codes: B01J 37/349 making use of flames, plasmas or lasers

Abstract

Nanoparticles of silicon oxide alloys (i.e., oxides of SiMo, SiPt, and SiAl) are produced by laser vaporization of a silicon target and a target of a metal (i.e., Mo, Pt, or Al), in an oxygen containing atmosphere in a diffusion cloud chamber, where the target metal vapors aggregate into novel three-dimensional porous web structures. The structures have a homogeneous composition with a uniform ratio of silicon to the metal.

Claims

1. A method of making a porous material in a three-dimensional web structure of fused silicon oxide alloy nanoparticles comprising simultaneously subjecting silicon and a metal in a chamber containing an oxygen-containing inert carrier gas to a pulsed laser, generating mixed vapors of silicon oxide and oxide of the metal in the chamber as a result of the pulsed laser, cooling the mixture of vapor phase silicon oxide and vapor phase oxide of the metal with the carrier gas, and condensing the cooled mixture of vapor phase oxides to form silicon oxide alloy nanoparticles.

2. The method according to claim 1 in which the oxygen containing inert carrier gas is helium, argon, or krypton.

3. The method according to claim 2 including the additional step of establishing and maintaining a temperature gradient in the chamber between upper and lower portions thereof.

4. The method according to claim 3 in which the temperature in the lower portion of the chamber is higher than the temperature in the upper portion of the chamber.

5. The method according to claim 4 in which vaporization by the pulsed laser is provided by using the second harmonic of a yttrium aluminum garnet-neodymium laser at 532 nm with 15-30 mJ/pulse.

6. The method according to claim 1 in which the metal is molybdenum, platinum, or aluminum.

7. The method according to claim 6 in which the silicon and the metal are present in the chamber as one target comprising a silicon alloy of the metal.

8. The method according to claim 6 in which the silicon and the metal are present in the chamber as one target comprising silicon and a second target comprising the metal.

9. The method according to claim 6 in which the amount of oxygen in the chamber can be varied to yield nanoparticle oxides with a ratio of silicon to oxygen between 1:

1 and 1;

2.

10. The method according to claim 6 in which the amount of oxygen in the chamber can be varied to yield nanoparticle oxides with a ratio of molybdenum to oxygen between 1:

1.5 and 1;

3.