Coating of mineral moldings with radiation-curable preparations

• US 6,136,383 A
• Filed: 07/28/1998
• Issued: 10/24/2000
• Est. Priority Date: 07/29/1997
• Status: Expired due to Term

• Current Assignee: BASF AG (BASF SE)
• Original Assignee: BASF AG (BASF SE)
• Inventors: Beck, Erich, Menzel, Klaus, Bechert, Bertold, Schwartz, Manfred, Reich, Wolfgang
• Primary Examiner(s): Seidleck, James J.
• Assistant Examiner(s): MCCLENDON, SANZA L
• Application Number:
  US09/123,461
• Time in Patent Office: 819 Days
• Field of Search: 522/96, 522/84, 522/85, 522/86, 522/104, 522/99, 522/100, 522/148, 522/172, 522/151, 522/173, 522/181, 522/182, 427/513, 427/518, 427/517, 427/508
• US Class Current: 427/513
• CPC Class Codes: C04B 20/0048 Fibrous materials
• CPC Class Codes: C04B 2111/21 Efflorescence resistance
• CPC Class Codes: C04B 28/02 containing hydraulic cements other than calcium sulfates
• CPC Class Codes: C04B 41/0045 Irradiation; Radiation, e.g. with UV or IR C04B41/0036 takes precedence
• CPC Class Codes: C04B 41/009 characterised by the material treated
• CPC Class Codes: C04B 41/4578 Coating or impregnating of green ceramics or unset concrete
• CPC Class Codes: C04B 41/483 Polyacrylates
• CPC Class Codes: C04B 41/4884 Polyurethanes; Polyisocyanates
• CPC Class Codes: C04B 41/52 Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
• CPC Class Codes: C04B 41/63 Macromolecular compounds
• CPC Class Codes: C04B 41/70 for obtaining at least two superposed coatings having different compositions
• CPC Class Codes: C09D 175/16 having terminal carbon-to-carbon unsaturated bonds

Abstract

Radiation-curable preparations comprise at least one polymer which has ethylenically unsaturated double bonds and are used for the coating of mineral moldings.

A process for coating mineral moldings, and also mineral moldings which have a coating cured by radiation, are also described.

Claims

1. A process for preparing a coated mineral molding which comprises at least one mineral binder, the mineral molding having at least one first conventional coating, which comprises as a binder at least one polymer P2 having a glass transition temperature <

50°

C. which process comprises

1) applying a radiation-curable preparation which comprises at least one polymer P1 having ethylenically unsaturated double bonds to the first coating, if appropriate removing the solvent present and

2) curing the applied preparation by irradiating with UV radiation or electron beams.

2. The process as claimed in claim 1, wherein the content of ethylenically unsaturated double bonds in the polymer P1 is in the range from 0.01 to 1.0 mol/100 g of P1.

3. The process as claimed in claim 1, wherein the ethylenically unsaturated double bonds in P1 are present as a group of the formula

4. The process as claimed in claim 1, wherein P1 is selected from the class consisting of the silicones, polyurethanes, polyesters, polyethers, epoxy resins, melamine resins and (meth)acrylate-based copolymers having in each case ethylenically unsaturated groups.

5. The process as claimed in claim 1, wherein the radiation-curable preparation comprises, as polymer P1, at least one water-dispersible polyurethane PU1.

6. The process as claimed in claim 1, wherein the radiation-curable preparation comprises at least one polymer P1 and at least one low-molecular-weight compound S different from P1 which has a molecular weight M<

800 and which has at least one ethylenically unsaturated double bond and/or at least one epoxy group.

7. The process as claimed in claim 6, wherein the radiation-curable preparation comprises, as polymer P1, an aliphatic polyurethane acrylate PU2 and, as low-molecular-weight component S, a polyacrylate functionalized with amino groups.

8. The process as claimed in claim 1, wherein the radiation-curable preparation comprises at least one aliphatic polyurethane acrylate PU2 and at least one other polymer P1 different therefrom, which is selected from the class consisting of polyurethane acrylates, polyether acrylates and polyester acrylates, which are modified with amines if desired.

9. The process as claimed in claim 1, wherein the radiation-curable preparation additionally comprises a conventional polymer P2 with a glass transition temperature<

50°

C.

10. A process as claimed in claim 1, wherein the molding to be coated has a first coating comprising, as binder, at least one conventional polymer P2 as defined in claim 9, and at least one radiation-curable polymer P1 as defined in claim 1.

11. A process as claimed in claim 1, wherein the first coating is applied to the mineral molding in the form of an aqueous coating composition which comprises at least one conventional polymer P2 and, if desired, a radiation-curable polymer P1, and is dried, and then a radiation-curable preparation as defined in claim 1 is applied to the coating thus obtained, dried if desired and then cured with UV radiation or electron beams.

12. A process as claimed in claim 1, wherein the mineral molding is selected from the class consisting of precast concrete products and fiber-reinforced concrete panels.

14. A coated mineral molding obtained by a process as claimed in claim 1 which has a first coating composition comprising as binder at least one conventional polymer P2 and, if desired at least a radiation-curable polymer P1 and at least one second coating made from a radiation-curable preparation as defined in claim 1.

13. A process as claimed in claim 13, wherein the mineral molding is a freshly produced precast concrete product.