Adaptive fast charging of lithium-ion batteries

• US 6,137,265 A
• Filed: 01/11/1999
• Issued: 10/24/2000
• Est. Priority Date: 01/11/1999
• Status: Expired due to Term

• Current Assignee: Dell USA LP (Dell Technologies Inc.)
• Original Assignee: Dell USA LP (Dell Technologies Inc.)
• Inventors: Cummings, John A., Kates, Barry K.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): TIBBITS, PIA FLORENCE
• Application Number:
  US09/228,465
• Time in Patent Office: 652 Days
• Field of Search: 320/133, 320/157, 320/158, 320/159, 320/139
• US Class Current: 320/133
• CPC Class Codes: H02J 7/00036 Charger exchanging data with battery
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: H02J 7/00711 with introduction of pulses during the charging process

Abstract

Following the constant-current portion of a rechargeable battery charging scheme with repeated current pulses having a lower current value than that of the constant current portion, for at least part of the period of the pulse, can increase the amount of time that elapses before the voltage of the rechargeable battery is at or above a threshold voltage, thereby decreasing the total charge time for the rechargeable battery. Various current pulse shapes can be used to reduce the total charge time for the rechargeable battery, including, for example, a ramped pulse that begins at a low current level and increases over some or all of the period of the pulse, and a constant current pulse whose current level is reduced from that of the constant-current portion of the rechargeable battery charging scheme by a specified amount. The specified amount of reduction can, for example, be a fixed percentage of the current level of the constant-current portion of the rechargeable battery charging scheme, or it can be based on the parameters of the battery being charged.

Claims

1. A method of charging a rechargeable battery comprising:

providing a first current to the rechargeable battery until a voltage of the rechargeable battery reaches a threshold voltage;

providing a second current to the battery, the second current being less than the first current;

starting a timer when the voltage of the rechargeable battery reaches the threshold voltage;

discontinuing the second current when the timer indicates that a predetermined time period has elapsed.

2. The method of claim 1 wherein the first current is a constant current.

3. The method of claim 1 further comprising:

repeating the providing a second current, starting a timer, and discontinuing the second current when the voltage of the rechargeable battery falls below the threshold voltage.

4. The method of claim 1 further comprising:

ramping the second current up to a higher current value during a ramping period, the ramping period occurring during a charge period beginning with the providing a second current and ending with the discontinuing the second current.

5. The method of claim 4 wherein the charge period begins with the providing a second current and ends with one of:

the starting a timer and the discontinuing the second current.

6. The method of claim 4 wherein the higher current value is one of:

less than the first current, equal to the first current, and greater than the first current.

7. The method of claim 1 wherein the providing a second current begins when the voltage of the rechargeable battery falls below the threshold voltage.

8. The method of claim 1 further comprising:

reducing the current level of the second current; and

repeating the providing a second current, starting a timer, and discontinuing the second current when the voltage of the rechargeable battery falls below the threshold voltage.

9. The method of claim 8 wherein the current level of the second current is reduced by a fixed amount.

10. The method of claim 8 wherein the current level of the second current is reduced by an amount based on one of a charge level of the rechargeable battery and a relaxation period, the relaxation period beginning with the discontinuing the second current and ending with a subsequent repetition of the providing the second current.

11. A battery charger comprising:

a controller; and

an adjustable charging unit coupled to the controller and capable of receiving at least one control signal from the controller;

the adjustable charging unit operable, depending upon the at least one control signal, to;

provide a first current to a rechargeable battery until a voltage of the rechargeable battery reaches a threshold voltage;

provide a second current to the battery, the second current being less than the first current; and

discontinue the second current after the elapse of a predetermined time period after the rechargeable battery reaches the threshold voltage.

12. The battery charger of claim 11 wherein the adjustable charging unit is operable to repeatedly provide the second current and discontinue the second current when the voltage of the rechargeable battery falls below the threshold voltage.

13. The battery charger of claim 11 wherein the adjustable charging unit is operable to ramp the second current up to a higher current value during a ramping period, the ramping period occurring during a charge period beginning when the second current is provided and ending when the second current is discontinued.

14. The battery charger of claim 13 wherein the controller provides a series of signals to the adjustable charging unit, the series of signals allowing the adjustable charging unit to ramp the second current up to the higher current value.

15. The battery charger of claim 11 further comprising:

a power input terminal coupled to the adjustable charging unit; and

a power output terminal coupled to the adjustable charging unit.

16. The battery charger of claim 15 wherein the controller is coupled to the power output terminal and is operable to measure at least one of an output current and the voltage of the rechargeable battery.

17. The battery charger of claim 16 wherein the controller sends a signal to the adjustable charging unit when the output current is below a cut-off current, the signal indicating that the predetermined time period after the rechargeable battery reaches the threshold voltage has elapsed.

18. The battery charger of claim 16 further comprising a timer coupled to the controller, the controller being operable to compare the measured voltage of the rechargeable battery with the threshold voltage and activate the timer based on the comparison, the timer operable to provide a signal to the controller after the predetermined time period has elapsed.

19. The battery charger of claim 18 further comprising a memory coupled to the controller, the memory capable of storing a value representing the threshold voltage.

20. The battery charger of claim 11 further comprising a data terminal coupled to the controller.

21. The battery charger of claim 20 wherein the controller is operable to receive at least one data signal from the data terminal, the at least one data signal indicating at least one of:

the voltage of the rechargeable battery;

a request to provide the second current to the battery;

a request to discontinue the second current; and

a level for the second current, the at least one control signal depending on the at least one data signal.

22. The battery charger of claim 20 further comprising a timer coupled to the controller, the controller being operable activate the timer based on a data signal from the data terminal, the timer operable to provide a signal to the controller after the predetermined time period has elapsed.

23. The battery charger of claim 11 wherein the second current is provided when the voltage of the rechargeable battery falls below the threshold voltage.

24. The battery charger of claim 11 wherein the adjustable charging unit is operable to:

reduce the current level of the second current; and

repeatedly provide a second current and discontinue the second current when the voltage of the rechargeable battery falls below the threshold voltage.

25. The battery charger of claim 24 wherein the controller is operable to reduce the current level of the second current by an amount based on one of a charge level of the rechargeable battery and a relaxation period, the relaxation period beginning when the second current is discontinued and ending when a subsequent repetition of the providing the second current begins.

26. The battery charger of claim 11 coupled into a battery pack including the rechargeable battery, the rechargeable battery having a battery chemistry selected from NiCd, NiMH, Li-ion, and Li-polymer.

27. The battery charger of claim 11 wherein the adjustable charging unit is an adjustable voltage regulator.

28. A computer system comprising:

a processor;

a memory coupled to the processor; and

a battery charger including;

a charger controller; and

an adjustable charging unit coupled to the charger controller and capable of receiving at least one control signal from the charger controller;

the adjustable charging unit operable, depending upon the at least one control signal, to;

provide a first current to a rechargeable battery until a voltage of the rechargeable battery reaches a threshold voltage;

provide a second current to the battery, the second current being less than the first current; and

discontinue the second current after the elapse of a predetermined time period after the rechargeable battery reaches the threshold voltage.

29. The computer system of claim 28 further comprising

a host controller coupled to the processor;

and

a data bus coupled between the host controller and the charger controller for communicating therebetween.

30. The computer system of claim 28 further comprising:

a battery pack including a rechargeable battery and a battery controller coupled to the rechargeable battery;

the rechargeable battery having a battery chemistry selected from NiCd, NiMH, Li-ion, and Li-polymer.

31. The computer system of claim 30 further comprising:

a host controller coupled to the processor;

a battery pack data terminal coupled to the battery controller; and

a data bus coupled among the host controller, the charger controller, and the battery pack data terminal for communicating among the controllers.

32. The computer system of claim 28 further comprising a data terminal coupled to the charger controller, and wherein the charger controller is operable to receive at least one data signal from the data terminal, the at least one data signal indicating at least one of:

the voltage of the rechargeable battery;

a request to provide the second current to the battery;

a request to discontinue the second current; and

a level for the second current, the at least one control signal depending on the at least one data signal.

33. The computer system of claim 28 wherein the adjustable charging unit is operable to ramp the second current up to a higher current value during a ramping period, the ramping period occurring during a charge period beginning when the second current is provided and ending when the second current is discontinued.

34. The computer system of claim 28 wherein the adjustable charging unit is operable to:

reduce the current level of the second current; and

repeatedly provide a second current and discontinue the second current when the voltage of the rechargeable battery falls below the threshold voltage.

35. A method of charging a rechargeable battery comprising:

applying a first current to the rechargeable battery until a voltage of the rechargeable battery reaches a threshold voltage;

applying a plurality of current pulses to the rechargeable battery, ones of the plurality of current pulses being separated, respectively, in time by a plurality of no-charge periods when substantially no current is applied to the battery; and

wherein at least one of the plurality of current pulses is defined by a current pulse profile representing the application of current over a period of the at least one of the plurality of current pulses, the pulse profile including at least one current level less than that of the first current.

36. The method of claim 35 wherein the current profile begins with the at least one current level less than that of the first current and ramps up to a current level higher than the at least one current level less than that of the first current.

37. The method of claim 35 wherein a second one of the plurality of current pulses is defined by a second current pulse profile, the second current pulse profile including at least one current level less than the at least one current level less than that of the first current.

38. A battery charger comprising:

a means for controlling the battery charger; and

a charging means coupled to the means for controlling, the charging means for;

providing a first current to a rechargeable battery until a voltage of the rechargeable battery reaches a threshold voltage;

providing a second current to the battery, the second current being less than the first current; and

discontinuing the second current after the elapse of a predetermined time period after the rechargeable battery reaches the threshold voltage;

the charging means being further capable of receiving at least one control signal from the means for controlling the battery charger.

39. The battery charger of claim 38 wherein the charging means is operable to ramp the second current up to a higher current value during a ramping period, the ramping period occurring during a charge period beginning when the second current is provided and ending when the second current is discontinued.

40. The battery charger of claim 38 wherein the charging means is operable to:

reduce the current level of the second current; and

repeatedly provide a second current and discontinue the second current when the voltage of the rechargeable battery falls below the threshold voltage.