Method and apparatus for predicting power consumption of refrigerator having defrosting heater

• US 6,138,461 A
• Filed: 09/30/1999
• Issued: 10/31/2000
• Est. Priority Date: 10/01/1998
• Status: Expired due to Fees

• Current Assignee: Samsung Electronics Co. Ltd.
• Original Assignee: Samsung Electronics Co. Ltd.
• Inventors: Bae, Hak Gyun, Park, Yong Jong
• Primary Examiner(s): Tanner, Harry B.
• Application Number:
  US09/408,513
• Time in Patent Office: 397 Days
• Field of Search: 62/125, 62/126, 62/127, 62/128, 62/129, 62/130, 62/230, 62/151, 62/155, 62/156, 62/234, 702/182, 236/94, 165/11.1
• US Class Current: 62/126
• CPC Class Codes: F25D 21/002 Defroster control

Abstract

A power consumption prediction method and apparatus for a refrigerator having a defrosting heater is provided. In the power consumption prediction method, a defrosting timer cycle expressed as a cumulative value of an operation time of a compressor is set. The defrosting heater is activated to perform forced defrosting. The compressor is activated so that cooling cycles are completed several times. A defrosting time, a pause time and an operation time of the compressor and the energy consumed during each time are respectively detected. Based on the detected results, a unit run cycle of the refrigerator corresponding to the defrosting timer cycle is estimated. The energy consumption for a predetermined interval of time is estimated. Accordingly, the test time for power consumption prediction for the refrigerator can be shortened.

Claims

1. A power consumption prediction method for a refrigerator having a compressor, an evaporator and a defrosting heater for removing frost built up on the evaporator, the power consumption prediction method comprising the steps of:

setting a defrosting timer cycle expressed as a cumulative value of an operation time of the compressor;

enabling the defrosting heater to operate to perform forced defrosting, and measuring a defrosting time and a defrosting energy;

performing a cooling cycle including a pause and an operation of the compressor several times, and measuring the pause time and the operation time of the compressor and the energy consumed during the pause time and the operation time of the compressor;

estimating a unit run cycle of the refrigerator corresponding to the defrosting timer cycle based on the defrosting time, the pause time and the operation time; and

estimating the energy consumed during a predetermined time.

2. The power consumption prediction method according to claim 1, wherein said unit run cycle estimation step comprises the sub-steps of:

segmenting an interval into a defrosting effect interval including the forced defrosting and at least one cooling cycle following the forced defrosting and a normal interval including at least one cooling cycle following the defrosting effect interval;

obtaining a normal cycle by summing the normal operation time and the normal pause time;

obtaining a normal defrosting timer cycle by subtracting the operation time in the defrosting effect interval from the defrosting timer cycle;

obtaining a normal cycle number of times of the compressor by dividing the normal defrosting timer cycle by the normal operation time;

calculating a normal run time of the compressor by summing the value obtained by multiplying the normal cycle by the normal operation time and the normal pause time; and

calculating the unit run cycle by summing the time of the defrosting effect interval and the normal operation time.

3. The power consumption prediction method according to claim 2, wherein said sub-step of calculating the normal run time comprises the sub-step of further summing the normal operation remaining interval being the residue which is obtained by dividing the normal defrosting timer cycle by the normal operation time.

4. The power consumption prediction method according to claim 2, wherein said normal operation time is obtained by averaging the operation time of a plurality of cooling cycles during the normal interval, and said normal pause time is obtained by averaging the pause time of a plurality of cooling cycles during the normal interval.

5. The power consumption prediction method according to claim 1, wherein said step of estimating the consumed energy for a predetermined time comprises the sub-steps of:

setting a reference prediction unit time;

calculating a unit run energy;

calculating the energy consumed during at least one unit run cycle in whole or in part included in the reference prediction unit time based on the unit run energy; and

summing the energy consumed during at least one unit run cycle in whole or in part included in the reference prediction unit time.

6. The power consumption prediction method according to claim 5, wherein said reference prediction unit time is 24 hours.

7. The power consumption prediction method according to claim 5, wherein said step of setting the reference prediction unit time comprises the sub-steps of:

setting a plurality of prediction unit times;

comparing a sum of the unit run cycle and the defrosting effect interval with said each prediction time; and

setting a prediction unit time which is right above the sum of the unit run cycle and the defrosting effect interval as a reference prediction unit time.

8. The power consumption prediction method according to claim 7, wherein said plurality of prediction unit times are 24 hours, 48 hours and 72 hours.

9. The power consumption prediction method according to claim 8, wherein in said reference prediction unit time setting step, said reference prediction unit time is set 72 hours when the sum of the said unit run cycle and said defrosting effect interval exceeds 72 hours.

10. The power consumption prediction method according to claim 5, wherein said step of calculating the unit run energy comprises the sub-steps of:

obtaining a defrosting effect interval energy by summing the defrosting energy and the pause energy and the operation energy during the defrosting effect interval of the compressor;

obtaining a normal cycle energy by summing the normal pause energy and the normal operation energy;

calculating a normal run energy of the compressor by summing the value obtained by multiplying the normal cycle number of times by the normal cycle energy and the normal pause energy; and

summing the defrosting effect interval energy and the normal run energy.

11. The power consumption prediction method according to claim 10, wherein said normal pause energy is obtained by averaging the pause energy of a plurality of cooling cycles during the normal interval, and said normal operation energy is obtained by averaging the operation energy of a plurality of cooling cycles during the normal interval.

12. The power consumption prediction method according to claim 10, wherein the normal run energy of the compressor is calculated by further summing the energy consumed during the normal operation remaining interval.

13. The power consumption prediction method according to claim 5, wherein said step of calculating the energy consumed during the at least one unit run cycle which is included in whole or in part in the reference prediction unit time, further comprises the steps of:

estimating whether a defrosting effect remaining interval, the defrosting effect interval starts and is not completed yet, or a normal remaining interval, the normal cycle starts and is not completed yet, exists in the reference prediction unit time based on the unit run cycle of the refrigerator; and

wherein the consumed energy during a predetermined time is estimated by further summing the energy consumed during the existing interval when the defrosting effect remaining interval or the normal remaining interval exists.

14. The power consumption prediction method according to claim 13, wherein said step of estimating whether the defrosting effect remaining interval or the normal remaining interval exists, estimates that the defrosting effect remaining interval exists when the remaining interval obtained by dividing the reference prediction unit time by the unit run time of the refrigerator is smaller than the defrosting effect interval, and estimates that the normal remaining interval exists when the remaining interval is larger than the defrosting effect interval.

15. The power consumption prediction method according to claim 13, wherein the energy consumed during the defrosting effect remaining interval is calculated based on the defrosting effect interval energy when the defrosting effect remaining interval exists.

16. The power consumption prediction method according to claim 13, wherein the energy consumed during the normal remaining interval is calculated based on the normal cycle energy when the normal remaining interval exists.

17. A power consumption prediction apparatus for a refrigerator having a compressor, an evaporator and a defrosting heater for removing a layer of frost in the evaporator in which a defrosting timer cycle expressed as a cumulative value of the operation time of the compressor is set in the refrigerator, the power consumption prediction apparatus comprising:

a controller for controlling the defrosting heater to operate to perform forced defrosting and the compressor to perform a cooling cycle including pause and operation several times;

a time detector for detecting a defrosting time of the defrosting heater and the pause and operation times of the compressor;

an energy measuring unit for measuring each energy consumed for the defrosting time, the pause time, and operation time; and

an energy consumption calculator for estimating a unit run cycle of the refrigerator corresponding to the defrosting timer cycle based on the detected defrosting time, pause time and operation time, and estimating the energy consumed for a predetermined time.

18. The power consumption prediction apparatus according to claim 17, wherein said energy consumption calculator performs the steps of:

segmenting an interval into a defrosting effect interval including the forced defrosting and at least one cooling cycle following the forced defrosting and a normal interval including at least one cooling cycle following the defrosting effect interval;

obtaining a normal cycle by summing the normal operation time and the normal pause time;

obtaining a normal defrosting timer cycle by subtracting the operation time in the defrosting effect interval from the defrosting timer cycle;

obtaining a normal cycle number of times of the compressor by dividing the normal defrosting timer cycle by the normal operation time;

calculating a normal run time of the compressor by summing the value obtained by multiplying the normal cycle by the normal operation time and summing the multiplied result and the normal pause time; and

calculating the unit run cycle by summing the time of the defrosting effect interval and the normal operation time.

19. The power consumption prediction apparatus according to claim 18, wherein said energy consumption calculator calculates the normal run time by further summing the normal operation remaining interval being the residue which is obtained by dividing the normal defrosting timer cycle by the normal operation time.

20. The power consumption prediction apparatus according to claim 18, wherein said energy consumption calculator obtains the normal operation time by averaging the operation time of a plurality of cooling cycles during the normal interval, and obtains the normal pause time by averaging the pause time of a plurality of cooling cycles during the normal interval.

21. The power consumption prediction apparatus according to claim 17, wherein said energy consumption calculator estimates the energy consumption by performing the steps of:

setting a reference prediction unit time;

calculating a unit run energy;

calculating the energy consumed during at least one unit run cycle in whole or in part included in the reference prediction unit time based on the unit run energy; and

summing the energy consumed during at least one unit run cycle in whole or in part included in the reference prediction unit time.

22. The power consumption prediction apparatus according to claim 21, wherein said reference prediction unit time is 24 hours.

23. The power consumption prediction apparatus according to claim 21, wherein said energy consumption calculator performs the steps of:

setting a plurality of prediction unit times;

comparing a sum of the unit run cycle and the defrosting effect interval with said each prediction time; and

setting a prediction unit time which is right above the sum of the unit run cycle and the defrosting effect interval as a reference prediction unit time.

24. The power consumption prediction apparatus according to claim 23, wherein said plurality of prediction unit times are 24 hours, 48 hours and 72 hours.

25. The power consumption prediction apparatus according to claim 24, wherein said energy consumption calculator sets said reference prediction unit time to be 72 hours when the sum of the said unit run cycle and said defrosting effect interval exceeds 72 hours.

26. The power consumption prediction apparatus according to claim 21, wherein said energy consumption calculator calculates the unit run energy by performing the steps of:

obtaining a defrosting effect interval energy by summing the defrosting energy and the pause energy and the operation energy during the defrosting effect interval of the compressor;

obtaining a normal cycle energy by summing the normal pause energy and the normal operation energy;

calculating a normal run energy of the compressor by summing the value obtained by multiplying the normal cycle number of times by the normal cycle energy and the normal pause energy; and

summing the defrosting effect interval energy and the normal run energy.

27. The power consumption prediction apparatus according to claim 26, wherein said energy consumption calculator obtains the normal pause energy by averaging the pause energy of a plurality of cooling cycles during the normal interval, and obtains the normal operation energy by averaging the operation energy of a plurality of cooling cycles during the normal interval.

28. The power consumption prediction apparatus according to claim 26, wherein said energy consumption calculator calculates the normal run energy by further summing the energy consumed during the normal operation remaining interval.

29. The power consumption prediction apparatus according to claim 26, wherein said energy consumption calculator calculates the energy consumed during the at least one unit run cycle which is included in whole or in part in the reference prediction unit time, by performing the steps of estimating whether a defrosting effect remaining interval, the defrosting effect interval is started and is not completed yet, or a normal remaining interval, the normal cycle is started and is not completed yet exists, for the reference prediction unit time based on the unit run cycle of the refrigerator, and further estimating the consumed energy during a predetermined time by further summing the energy consumed during the existing interval when the defrosting effect remaining interval or the normal remaining interval exists.

30. The power consumption prediction apparatus according to claim 29, wherein said energy consumption calculator estimates whether the defrosting effect remaining interval or the normal remaining interval exists, by estimating that the defrosting effect remaining interval exists when the remaining interval obtained by dividing the reference prediction unit time by the unit run time of the refrigerator is smaller than the defrosting effect interval, and estimates that the normal remaining interval exists when the remaining interval is larger than the defrosting effect interval.

31. The power consumption prediction apparatus according to claim 29, wherein said energy consumption calculator calculates the energy consumed during the defrosting effect remaining interval based on the defrosting effect interval energy when the defrosting effect remaining interval exists.

32. The power consumption prediction apparatus according to claim 29, wherein said energy consumption calculator calculates the energy consumed during the normal remaining interval based on the normal cycle energy when the normal remaining interval exists.