Orthogonal type branching conveyer for diverting articles carried by a conveyer in an automated warehouse

• US 6,139,240 A
• Filed: 11/24/1998
• Issued: 10/31/2000
• Est. Priority Date: 11/26/1997
• Status: Expired due to Term

• Current Assignee: Daifuku Company Limited
• Original Assignee: Daifuku Company Limited
• Inventors: Ando, Naoyuki
• Primary Examiner(s): Olszewski, Robert P.
• Assistant Examiner(s): O'Connor, Gerald J.
• Application Number:
  US09/198,359
• Time in Patent Office: 707 Days
• Field of Search: 414/268, 414/269, 414/270, 414/271, 414/272, 414/278, 414/285, 198/370.02
• US Class Current: 414/267
• CPC Class Codes: B65G 2207/36 Pushing shoes on conveyors
• CPC Class Codes: B65G 47/844 the article-engaging elements being pushers transversally movable on the supporting surface, e.g. pusher-shoes

Abstract

An automated warehouse includes a plurality of article storage shelves having a plurality of article storage sections arranged therein . An article may be conveyed from a main conveyer at one end of the shelves through a branching conveyer to a transfer apparatus. The transfer apparatus can transfer the article to and from the storage section. The branching conveyer extends substantially normal to the main conveyer. The main n conveyer includes a plurality of slats extending normal to a conveying direction and a plurality of pushing shoes corresponding with the slats. The main conveyer additionally includes a device for aligning and moving a predetermined number of the pushing shoes at a position where the branched conveyer is located.

Claims

1. An automated warehouse comprising:

a plurality of article-storage apparatuses having a plurality of article-storage sections for storing articles therein;

a plurality of transfer apparatuses movable along the length of the article-storage apparatuses for transferring the articles to and from the respective article-storage sections;

a main conveyer for transferring the articles; and

a plurality of branching conveyers, each of which corresponds to only one of said transfer apparatuses, for conveying the articles between the main conveyer and the corresponding one of the transfer apparatuses,

wherein the main conveyer comprises a slat conveyer including a plurality of slats for conveying the articles mounted thereon and a plurality of pushing shoes movable along and together with the respective slats,

at least some of the plurality of branching conveyers comprises orthogonal type branching conveyers which extend substantially normal to the conveying direction of the main slat conveyer, and

the automated warehouse further comprises switchover means for moving a predetermined number of the pushing shoes toward the branching conveyer with the shoes aligned substantially straight along the conveying direction of the main slat conveyer, wherein the articles include a fore-aft direction that is parallel to the conveying direction of the main slat conveyer when the articles are on the main slat conveyer, and wherein the articles are shifted by the pushing shoes to the orthogonal type branching conveyers such that the articles are conveyed on the orthogonal type branching conveyers in a lateral direction perpendicular to the fore-aft direction of the articles such that the fore-aft direction of the articles on the orthogonal type branching conveyers is parallel to the conveying direction of the main slat conveyer.

2. The automated warehouse according to claim 1, wherein said plurality of article-storage apparatuses are arranged with the lengths thereof being parallel with each other;

and said main conveyer includes a carry-in main conveyer disposed at one longitudinal end of the plurality of article-storage apparatuses and a carry-out main conveyer disposed on the opposite longitudinal end of the plurality of article-storage apparatuses.

3. The automated warehouse according to claim 1, wherein said plurality of article-storage apparatuses are arranged with the lengths thereof being parallel with each other and include one block and a further block;

and said main conveyer is disposed between said one block and said further block.

4. The automated warehouse according to claim 3, wherein said main conveyer includes a main conveyer portion disposed adjacent said one block and a further main conveyer portion disposed adjacent said further block;

and said two main conveyer portions convey the articles in a same direction.

5. The automated warehouse according to claim 1, wherein some of said plurality of branching conveyers comprise carry-in conveyers for carrying in the articles on the main conveyer to the transfer apparatuses and others of said plurality of branching conveyers comprise carry-out conveyers for carrying out the articles on the transfer apparatuses to the main conveyer.

6. The automated warehouse according to claim 1, wherein said main conveyer includes a pair of conveyer portions disposed side by side with the conveying directions of the slats being reverse from each other and a pair of turn conveyers which interconnect said pair of conveyer portions at opposed ends thereof;

and said main conveyer including said conveyer portions and said turn conveyers provide a conveying path in the form of a loop.

7. The automated warehouse according to claim 1, wherein said switchover means is displaceable by a single drive means between an operative position for guiding said predetermined number of pushing shoes and an inoperative position for not guiding the pushing shoes.

8. The automated warehouse according to claim 1, wherein said switchover means includes a predetermined number of branching guides in correspondence with said predetermined number of pushing shoes;

and each said branching guide has a width sufficient for moving the pushing shoe substantially from one side to the other side along the width of the slat conveyer and includes a guide face inclined relative to the conveying direction.

9. The automated warehouse according to claim 1, wherein all of said plurality of branching conveyers are said orthogonal type branching conveyers.

10. The automated warehouse according to claim 8, wherein the switchover means has a turning member movable in a horizontal direction and actuated by a single actuator, and wherein the turning member shifts the predetermined number of pushing shoes toward corresponding the branching guides simultaneously.

11. The automated warehouse according to claim 1, wherein each of the orthogonal type branching conveyers has a plurality of rollers driven in synchronism with each other.

12. The automated warehouse according to claim 1, wherein each of the orthogonal type branching conveyers has a stopper extending substantially perpendicular to the conveying direction of the main conveyer, the stopper projecting upwardly from an article conveying surface of a corresponding one of the orthogonal type branching conveyers and being adapted to abut the side face of the articles to maintain the articles on the orthogonal type branching conveyers as the articles are pushed by the pushing shoes from the main conveyer to the orthogonal type branching conveyers.

13. The automated warehouse according to claim 1, wherein at least one of the orthogonal type branching conveyers conveys the articles from a corresponding one of the transfer apparatus and has a pusher member adapted to abut one side face of an article to push the article along the conveying direction of the main conveyer.

14. The automated warehouse according to claim 13, wherein the at least one of the orthogonal type branching conveyers further has a push rail adapted to abut a side face different from the one side face of the article to push the article toward the main conveyer while the article is being pushed in the conveying direction of the main conveyer by the pusher member.

15. An automated warehouse comprising:

a plurality of article-storage apparatuses having a plurality of article-storage sections for storing articles therein;

a plurality of transfer apparatuses movable along the length of the article-storage apparatuses for transferring the articles to and from the respective article-storage sections;

a main conveyer for transferring the articles; and

a plurality of branching conveyers, each of which corresponds to only one of said transfer apparatuses, for conveying the articles between the main conveyer and the corresponding one of the transfer apparatuses,

wherein the main conveyer comprises a slat conveyer including a plurality of slats for conveying the articles mounted thereon and a plurality of pushing shoes movable along and together with the respective slats,

at least some of the plurality of branching conveyers comprises orthogonal type branching conveyers which extend substantially normal to the conveying direction of the main slat conveyer, and

the automated warehouse further comprises switchover means for moving a predetermined number of the pushing shoes toward the branching conveyer with the shoes aligned substantially straight along the conveying direction of the main slat conveyer, wherein the articles are positioned in a first directional orientation relative to the conveying direction of the main slat conveyer when the articles are on the main slat conveyer and wherein the articles are maintained in the first orientation when on the orthogonal type branching conveyers.