Sliding shaft variable length cross-link device for use with dual rod apparatus

• US 6,139,548 A
• Filed: 04/13/1998
• Issued: 10/31/2000
• Est. Priority Date: 10/30/1995
• Status: Expired due to Term

• Current Assignee: Zimmer Spine, Inc. (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Spinal Concepts Incorporated (Zimmer Biomet Holdings, Inc.)
• Inventors: Errico, Joseph P.
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): Shai, Daphna
• Application Number:
  US09/059,108
• Time in Patent Office: 932 Days
• Field of Search: 606/60, 606/61, 606/69, 606/70, 606/72, 606/73
• US Class Current: 606/252
• CPC Class Codes: A61B 17/7052 of variable angle or length

Abstract

A compression locking variable length cross-link device having a pair of rod hooking elements, each having rod securing and coupling ends. The coupling ends are slidably engaging by the insertion of one into the receiving socket of the other and for selective locking to one another independent of the relative separation of the rod securing ends. Each hooking element has a curvate end formed from flat material which has been shaped into a hook conformation to cup the lateral outside surface of a corresponding rod. A set screw positioned through a hole in the top of the curved end locks the curvate end to the rod. In a first embodiment, one (a first) rod hooking element has a uniform cylindrical portion which may also include a knurled surface. The corresponding (second) element has a tubular portion including an axial receiving volume having an opening into which the cylindrical portion of the first element may be slidably inserted. The exterior surface of the tubular portion of the second element includes a slotted, threaded and tapered tip which is wider at the end thereof. A nut may be engaged on the threads of the tubular portion and advanced onto the tapered portion thereof to cause the slots to narrow, crush locking the surfaces of the inner volume and the shaft together, thereby securing the two elements at a specific separation. Set screws may then be utilized to compress and lock the rods to the curvate rod securing ends of each element.

Claims

1. An orthopedic rod connecting assembly, comprising:

a first element comprising a first end and a second end, wherein the first end of the first element is configured to receive a spinal rod during use and wherein the second end of the first element comprises a shaft;

a second element comprising a first end and a second end, wherein the first end of the second element is configured to receive a spinal rod during use, and wherein the second end of the second element defines a sleeve configured to receive the shaft of the first element during use;

wherein the sleeve is compressible, effective to be pressed against the shaft of the first element, when the shaft is disposed in the sleeve during use, and wherein one or more of the inner surface of the sleeve and the outer surface of the shaft are textured, effective to increase the friction between the inner surface of the sleeve and a shaft disposed in the sleeve during use.

2. The assembly of claim 1, wherein the sleeve and the shaft form a crush lock during use.

3. The assembly of claim 1, wherein the sleeve comprises one or more slots for facilitating compression of the sleeve during use.

4. The assembly of claim 1, wherein an outer surface of the second end of the second element comprises tapered threading, and the assembly further comprises a nut configured to be threadably advanced onto the tapered threading and to compress the sleeve during use.

5. The assembly of claim 1, wherein at least one of the first end of the first element and the first end of the second element comprise a hook shaped member for receiving a rod and a locking device to secure a rod to the member.

6. The assembly of claim 5, wherein at least one locking device comprises a set screw.

7. The assembly of claim 6, wherein at least one set screw is configured to urge a rod held in the hook shaped member against the inner surface of the hook during use.

8. A method of manufacturing an orthopedic rod connecting assembly, comprising:

providing a first element comprising a first end and a second end, wherein the first end of the first element is configured to receive a first rod during use, and wherein the second end of the first element comprises a shaft; and

providing a second element comprising a first end and a second end, wherein the first end of the second element is configured to receive a second rod during use, and wherein the second end of the second element defines a compressible sleeve for receiving the shaft of the first element during use;

wherein the second end of the second element further comprises one or more slots and tapered threading; and

wherein the method further comprises providing a nut for securing the first element to the second element, such that the nut is threadable on the tapered threading effective to crush lock the second end of the first element to the second end of the second element during use.

9. The method of claim 8, wherein at least one of the first end of the first element and the first end of the second element comprise a hook shaped member for receiving a rod and a locking device to secure a rod to the member.

10. The method of claim 9, wherein at least one locking device comprises a set screw.

11. A method of increasing the rigidity of an orthopedic rod implant system in a direction substantially transverse to the length of an implanted rod, comprising:

providing a first element comprising a substantially hook shaped end for securing a rod, and a shaft connected thereto;

providing a second element comprising a substantially hook shaped end for securing a rod, and a sleeve connector connected thereto, wherein the sleeve connector is configured to receive the shaft, and further wherein the diameter of the sleeve is compressible during use;

securing a rod to the hook shaped end of the first element and securing a second rod to the hook shaped end of the second element;

inserting the shaft into the sleeve and positioning the shaft in the sleeve to achieve a desired distance between the first rod and the second rod; and

compressing the sleeve effective to press the sleeve against the shaft;

wherein the sleeve comprises one or more slots, and wherein the sleeve comprises external threading configured to reduce the diameter of the sleeve when a nut is advanced onto the threading and the method further comprises providing a nut threadable on the external threads and tightening the nut in order to lock the shaft in the sleeve.

12. The method of claim 11, wherein at least one rod is secured to a hook shaped end by a set screw.

13. The method of claim 11, wherein the first rod and the second rod are disposed in substantially parallel orientation.

14. A method of increasing the rigidity of an orthopedic rod implant system in a direction substantially transverse to the length of an implanted rod, comprising:

providing a first element comprising a substantially hook shaped end for securing a rod, and a shaft connected thereto;

providing a second element comprising a substantially hook shaped end for securing a rod, and a sleeve connector connected thereto, wherein the sleeve connector is configured to receive the shaft, and further wherein the diameter of the sleeve is compressible during use;

securing a rod to the hook shaped end of the first element and securing a second rod to the hook shaped end of the second element;

inserting the shaft into the sleeve and positioning the shaft in the sleeve to achieve a desired distance between the first rod and the second rod; and

compressing the sleeve effective to press the sleeve against the shaft;

wherein one or more of the inner surface of the sleeve and the outer surface of the shaft are textured, effective to increase the friction between the inner surface of the sleeve and a shaft disposed in the sleeve during use.

15. The method of claim 14, wherein the sleeve comprises one or more slots.

16. The method of claim 15, wherein the sleeve comprises external threading configured to reduce the diameter of the sleeve when a nut is advanced onto the threading and the method further comprises providing a nut threadable on the external threads and tightening the nut in order to lock the shaft in the sleeve.

17. The method of claim 14, wherein at least one rod is secured to a hook shaped end by a set screw.

18. The method of claim 14, wherein the first rod and the second rod are disposed in substantially parallel orientation.