Thin magnetic element and transformer

• US 6,140,902 A
• Filed: 07/31/1997
• Issued: 10/31/2000
• Est. Priority Date: 08/08/1996
• Status: Expired due to Term

• Current Assignee: ALPS Electric Company Limited (Alps Alpine Co., Ltd.), Kiyohito Yamasawa
• Original Assignee: ALPS Electric Company Limited (Alps Alpine Co., Ltd.)
• Inventors: Hasegawa, Naoya, Naito, Yutaka, Hatanai, Takashi, Hayakawa, Yasuo, Makino, Akihiro, Yamasawa, Kiyohito
• Primary Examiner(s): Kozma, Thomas J.
• Application Number:
  US08/904,058
• Time in Patent Office: 1,188 Days
• Field of Search: 336/234, 336/232, 336/200, 336/83, 336/233, 336/206
• US Class Current: 336/83
• CPC Class Codes: H01F 10/187 Amorphous compounds H01F10/3204 takes precedence
• CPC Class Codes: H01F 17/0006 Printed inductances printed coils for dynamo-electric machines H02K3/26; printed circuits H05K
• CPC Class Codes: H01F 2017/0066 with a magnetic layer

Abstract

A thin magnetic element which comprises a coil pattern formed on at least one side of a substrate and a thin magnetic film formed on the coil pattern, wherein:

said thin magnetic film is for++med to a thickness of 0.5 μm or greater but 8 μm or smaller;

and at least one of the following conditions, that is, assuming that the thickness and width of a coil conductor constituting the coil pattern are t and a, respectively, an aspect ratio t/a of the coil conductor satisfies the following relationship: 0.035≦t/a≦0.35;

and assuming that the width of the conductor constituting the coil pattern is a and the distance between the mutually adjacent coil conductors in the coil pattern is b, the following relationship: 0.2≦a/(a+b) is satisfied.

Claims

1. A thin magnetic element which comprises a coil pattern formed on at least one side of a substrate and a thin magnetic film formed on the coil pattern, wherein:

said thin magnetic film is represented by the composition formula A_a M_b M'"'"'_c L_d, where A represents at least one element selected from the group consisting of Fe, Co and Ni, M represents at least one element selected from the group consisting of lanthanoide type rare earth elements (at least one of La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm and Lu), Ti, Zr, Hf, V, Nb, Ta and W, M'"'"' represents at least one element selected from the group consisting of Al, Si, Cr, Pt, Ru, Rh, Pd and Ir, and L represents at least one element of the group consisting of O and N, and a, b, c and d are compound ratios that satisfy the following relationships;

20≦

a≦

85, 5≦

b≦

30, 0≦

c≦

10 and 15≦

d≦

55, each in atomic %;

said thin magnetic film is formed to a thickness of 0.5 μ

m or greater but 8 μ

m or smaller;

that the thickness and width of one turn of a coil conductor constituting the coil pattern are t and a, respectively, an aspect ratio t/a of the coil conductor satisfies the relationship of 0.035≦

t/a≦

0.35; and

that the width of one turn of the coil conductor constituting the coil pattern is a and the distance between coil conductor turns that are adjacent each other in the coil pattern is b, the relationship of 0.2<

a/(a+b) is satisfied.

2. A thin magnetic element according to claim 1, wherein the thin magnetic film comprises a fine crystalline phase which is composed mainly of at least one elements selected from the group consisting of Fe, Co and Ni and has an average grain size of 30 nm;

and an amorphous phase which is composed mainly of a compound formed of at least one element selected from the group consisting of lanthanoide type rare earth elements (at least one of La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm and Lu), Ti, Zr, Hf, Ta, Nb, Mo and W and O or N.

3. A transformer, comprising coil patterns formed on both sides of a substrate and thin magnetic films formed on the coil patterns, wherein:

each of said thin magnetic films is represented by the composition formula A_a M_b M'"'"'_c L_d, where A represents at least one element selected from the group consisting of Fe, Co and Ni, M represents at least one element selected from the group consisting of lanthanoide type rare earth elements (at least one of La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm and Lu), Ti, Zr, Hf, V, Nb, Ta and W, M'"'"' represents at least one element selected from the group consisting of Al, Si, Cr, Pt, Ru, Rh, Pd and Ir, and L represents at least one element of the group consisting of O and N, and a, b, c and d are compound ratios that satisfy the following relationships;

20≦

a≦

85, 5≦

b≦

30, 0≦

c≦

10 and 15≦

d≦

55, each in atomic %;

each of said thin magnetic films is formed to a thickness of 0.5 μ

m or greater but 8 μ

m or smaller;

that the thickness and width of one turn of a coil conductor constituting the coil pattern are t and a, respectively, an aspect ratio t/a of the coil conductor satisfies the relationship of 0.035≦

t/a≦

0.35; and

that the width of one turn of the coil conductor constituting the coil pattern is a and the distance between coil conductor turns that are adjacent each other in the coil pattern is b, the relationship of 0.2<

a/(a+b) is satisfied.

4. A transformer according to claim 3, wherein the thin magnetic film comprises a fine crystalline phase which is composed mainly of at least one element selected from the group consisting of Fe, Co and Ni and has an average grain size of 30 nm and an amorphous phase which is composed mainly of a compound formed of at least one element M selected from the group consisting of lanthanoide type rare earth elements (at least one of La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm and Lu), Ti, Zr, Hf, Ta, Nb, Mo, and W and 0 or N.