Power supply with reduced second harmonic

• US 6,141,227 A
• Filed: 07/08/1999
• Issued: 10/31/2000
• Est. Priority Date: 06/03/1999
• Status: Expired due to Term

• Current Assignee: Ambrell Corporation (inTEST Corporation)
• Original Assignee: Cheltenham Induction Heating Limited of Phoenix Works
• Inventors: Leonard, Michael Richard, Lipscomb, Philip, Sheikh, Haroon Karamat
• Primary Examiner(s): Riley, Shawn
• Application Number:
  US09/349,251
• Time in Patent Office: 481 Days
• Field of Search: 363/34, 363/37, 363/40, 363/41, 363/132
• US Class Current: 363/41
• CPC Class Codes: H02M 1/12 Arrangements for reducing harmonics from ac input or output
• CPC Class Codes: H02M 7/53871 with automatic control of output voltage or current
• CPC Class Codes: H05B 6/08 using compensating or balancing arrangements
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A power supply receives an alternating current which is converted by a fixed rectifier to a direct current. The direct current is converted by an inverter to an alternating current of a desired frequency and provided to a parallel resonant fixed load circuit such as a work-coil of an induction heater. The power supply includes a device for reducing amplitude of at least a second harmonic of a fundamental frequency of the current output by the inverter so that a filter connected to the load circuit can have a roll-off frequency close to the design frequency of the load circuit.

Claims

1. A power supply for supplying power to a load circuit intended to operate at a design frequency or within a design frequency range including:

an input for alternating current;

rectifier means for converting the alternating current at the input to direct current; and

inverter means for supplying said direct current to a parallel resonant load circuit, said power supply characterised by including;

means for reducing amplitude of at least a second harmonic of a fundamental frequency of a current output by said inverter to produce a treated power signal; and

means for filtering said treated power signal, said filter means having a roll-off frequency at least approximately equal to the design frequency or a frequency in the design frequency range of said load circuit.

2. A power supply according to claim 1, wherein said filter means includes an inductor connected in series to said load circuit across terminals of said inverter.

3. A power supply according to claim 1, wherein said amplitude reducing means is configured to reduce amplitudes of even-numbered harmonics of said fundamental frequency of said inverter output current.

4. A power supply according to claim 1, wherein said inverter includes a bridge including a plurality of switching means.

5. A power supply according to claim 1, wherein said amplitude reducing means is configured to add odd-numbered harmonics to said fundamental frequency wave-form to produce a resultant wave-form.

6. A power supply according to claim 5, wherein said amplitude reducing means is further configured to divide said resultant wave-form into two half wave-forms and

adjust a phase relationship between a voltage across said load circuit and said inverter output current until peak amplitudes of said half wave-forms are at least approximately equal.

7. A power supply according to claim 6, wherein said adjustment of phase relationship is achieved by adjusting phase angle between said output current of said inverter and is output voltage of said inverter.

8. A power supply according to claim 1, wherein said amplitude reducing means includes means for supplying current and voltage feed-back from said load circuit;

a comparator; and

a voltage controlled oscillator.

9. A power supply according to claim 1, wherein said inverter means includes a bridge including a plurality of switching means, said power supply further including means for finding a correct operating frequency of said inverter at a minimum power output, wherein said correct operating frequency of said inverter at minimum power operation is a frequency at which a peak currency resulting from a predetermined switching sequence of said switching means is at least approximately in phase with a peak voltage wave form across said load circuit.

10. A power supply according to claim 9, wherein said correct operating frequency of said inverter at minimum power operation is a frequency at which a peak current resulting from a predetermined switching sequence of said switching means is at least approximately in phase with a peak voltage wave-form across said load circuit.

11. A power supply according to claim 10, wherein said predetermined switching sequence includes:

switching on a first diagonally arranged pair of said switching means for a first time period;

switching off all said switching means for a second time period;

switching on a second diagonally arranged pair of said switching means for a third time period; and

switching off all said switching means for a fourth time period.

12. A power supply according to claim 11, wherein said first and third time periods are at least approximately equal to one tenth of a half cycle time at a highest expected operating frequency;

and

said second and fourth time periods are at least approximately equal to nine tenths of a half cycle time at a highest expected operating frequency.

13. A power supply according to claims 9, wherein said power supply supplies said filtered treated power signal to said load circuit at said found correct operating frequency.

14. A power supply according to claim 1, wherein said filter means includes a core reactor or other variable inductance means.

15. A power supply according to claim 1, wherein said filter means includes a plurality of inductors, each said inductor having a predetermined inductance value.

16. A power supply according to claim 15, further including means for selecting one of said plurality of inductors having an inductance value most appropriate for filtering at least a second harmonic of said found operating frequency.

17. A power supply according to claim 15, further including means for indicating which one of said plurality of inductors has an inductance value most appropriate for filtering at least a second harmonic of said found resonant frequency.

18. A power supply according to claim 1, wherein said switching means comprise insulated gate bipolar transistors.

19. A power supply according to claim 1, wherein said rectifier means includes a fixed rectifier.

20. A power supply according to claim 19, wherein said fixed rectifier further includes a smoothing capacitor.

21. A power supply according to claim 1, wherein said parallel resonant load circuit includes a work coil of an induction heater.

22. An induction heater including a power supply according to any claim 1.

23. A method of supplying power to a load circuit intended to operate at a design frequency or within a design frequency range, said method including steps of:

receiving alternating current;

converting said alternating current to direct current;

supplying said direct current to a parallel resonant load circuit by means of an inverter, said method characterised by including steps of;

reducing amplitude of at least a second harmonic of a fundamental frequency of a current output by said inverter to produce a treated power signal; and

filtering said treated power signal, said filtering having a roll-off at least approximately equal to the desired frequency or a frequency in the design frequency range of a load circuit.

24. A method according to claim 23, wherein said step of reducing amplitude includes reducing amplitudes of even-numbered harmonics of said fundamental frequency of said inverter output current.

25. A method according to claim 23, wherein said step of reducing said amplitude includes adding odd-numbered harmonics to said fundamental frequency wave-form to produce a resultant wave-form;

dividing said resultant wave-form into two half wave-forms; and

adjusting a phase relationship between a voltage across said load circuit and said inverter output current until peak amplitudes of said half wave-forms are at least approximately equal.

26. A method according to claim 23, further including steps of:

finding operating frequency of said load circuit; and

supplying said filtered, treated power signal to said load circuit at said found operating frequency.

27. A method according to claim 26, further including a step of selecting one of a plurality of inductors having an inductance value most appropriate for filtering said treated power signal at said found operating frequency.

28. A method according to claim 26, further including steps of:

selecting one of a plurality of inductors having an inductance value most appropriate for filtering said treated power signal at said found operating frequency and

switching on an indication corresponding to said selected inductor.