Emergency lighting unit/exit sign combination

• US 6,142,648 A
• Filed: 08/12/1998
• Issued: 11/07/2000
• Est. Priority Date: 11/22/1995
• Status: Expired due to Term

• Current Assignee: ABL IP Holding LLC (Acuity Brands, Inc.)
• Original Assignee: NSI Enterprises Incorporated (Alsco Incorporated)
• Inventors: Logan, Mark Campbell, Masters, Andrew Edward, Hull, Edwin Lewis
• Primary Examiner(s): HUSAR, STEPHEN F
• Application Number:
  US09/132,814
• Time in Patent Office: 818 Days
• Field of Search: 361/234, 361/249, 361/250, 361/226, 361/368, 361/370, 361/812, 40/570, D26/31
• US Class Current: 362/234
• CPC Class Codes: G08B 7/062 indicating emergency exits
• CPC Class Codes: G09F 13/00 Illuminated signs; Luminous advertising G09F9/00, G09F11/00 take precedence; control of displays in general using static means to present variable information G09G
• CPC Class Codes: G09F 13/04 Signs, boards or panels, illuminated from behind the insignia
• CPC Class Codes: G09F 13/0454 Slidable panels or parts
• CPC Class Codes: G09F 2013/05 indicating exit way or orientation
• CPC Class Codes: Y10S 362/812 Signs

Abstract

An emergency lighting fixture combining the functions of an illuminated sign such as an exit sign and an emergency lighting unit integrated into one housing onto which one or more emergency lights can be mounted at predetermined locations of the housing, the combined emergency lighting structure providing both exit location information and ambient emergency lighting in a single cooperatively operating device. The present device replaces bulky prior combinations of discrete exit signs and emergency lighting units which have been assembled together essentially as individual devices without integration into a single housing or without substantial integration of operational features, the housing of the present device being only slightly larger than standard exit signage. The present fixture is preferably formed from light weight materials such as polycarbonate/ABS or sheet metal configured to mount in tension internal weight such as weight due to enlarged battery mass and the like as well as externally mounted emergency lights. Manufacture of the present fixture is improved by the ability to mold major portions of the fixture from suitable polymeric materials, thereby allowing formation of substantial portions of the fixture located internally of the housing integrally with the housing to substantially reduce the number of parts necessary to be assembled together in an assembly situation. Assembly, installation and maintenance of a molded fixture according to the invention is further improved by the ability to snap-fit together all structural elements of the fixture both internally and externally of the housing.

Claims

1. A combination exit sign and emergency lighting unit comprising a housing capable of supporting the weight of the combination, the housing being formed of a plastic material, at least one emergency lighting unit assembly mountable directly to the housing exteriorly thereof for providing a unit emergency lighting function, and means for removably mounting the assembly to the housing.

2. The combination of claim 1 wherein the housing supports the weight of the combination substantially in tension.

3. The combination of claim 1 wherein the at least one emergency lighting unit assembly is removably mountable to an exit sign portion of the combination, the combination comprising a single housing, said exit sign portion comprising the housing.

4. The combination of claim 3 wherein the single housing bears the weight of the combination to support the combination.

5. The combination of claim 4 wherein the housing supports the weight of the combination substantially in tension.

6. The combination of claim 3 wherein the means for mounting the emergency lighting unit assembly to the combination comprises means mountable to the mounting means for swiveling motion relative thereto, means carried by the swiveling means for providing a track, means mountable for movement on the track and for providing a support, reflective means carried by the support, a lamp carried by the assembly and lens means mountable to the support, the assembly having a range of motion allowing light from the lamp to be directed in a multiplicity of directions.

7. The combination of claim 6 wherein the mounting means is formed with an aperture therein for receiving the means mountable to the mounting means for swiveling motion relative thereto, the assembly thereby having a low profile relative to the mounting means.

8. The combination of claim 3 wherein the means for removably mounting the assembly to the housing comprises means for snap-fitting the assembly to the housing to positively mount the assembly to the housing and for snap-demounting the assembly from the housing.

9. A combination exit sign and emergency lighting unit comprising a housing, an emergency lighting unit assembly mountable to said housing exteriorly thereof, the emergency lighting unit assembly comprising means for mounting the assembly to the housing, means mountable to the mounting means for swiveling motion relative thereto, means carried by the swiveling means for providing a track, means mountable for movement on the track and for providing a support, reflective means carried by the support, a lamp carried by the assembly and lens means mountable to the support, the mounting means being formed with an aperture into which at least portions of the means mountable to the mounting means for swiveling motion relative thereto are received, the assembly having a low profile and a range of motion allowing light from the lamp to be directed in a multiplicity of directions.

10. The combination of claim 9 wherein the several means are formed of a plastic material and snap-fit together.

11. The combination of claim 9 wherein the swiveling means and the support means are formed of spherical segments mounted concentrically within each other to form a low profile, the aperture in the mounting means being circular for receiving at least portions of the means mountable to the mounting means for swiveling motion relative thereto into said aperture.

12. The combination of claim 9 and further comprising means for removably mounting the assembly to the housing.

13. A combination exit sign and emergency lighting unit having at least one emergency lighting unit assembly mountable to an exit sign portion of the combination, the combination comprising a single housing and wherein the emergency lighting unit assembly is mounted to the housing exteriorly of the housing and means for removably mounting the assembly to the housing.

14. The combination of claim 13 wherein the means for removably mounting the emergency lighting unit assembly to the combination comprises means mountable to the mounting means for swiveling motion relative thereto, means carried by the swiveling means for providing a track, means mountable for movement on the track and for providing a support, reflective means carried by the support, a lamp carried by the assembly and lens means mountable to the support, the assembly having a range of motion allowing light from the lamp to be directed in a multiplicity of directions.

15. The combination of claim 14 wherein the mounting means is formed with an aperture therein for receiving the swiveling means, thereby forming a low profile.

16. The combination of claim 14 wherein the several means are formed of a plastic material and snap-fit together.

17. The combination of claim 14 wherein the swiveling means and the support means are formed of spherical segments mounted concentrically with each other to form a low profile.

18. The combination of claim 17 wherein the mounting means is formed with a circular aperture into which at least portions of the spherical segments are received in order to form a low profile.

19. A combination exit sign and emergency lighting unit having at least one emergency lighting unit assembly mountable to an exit sign portion of the combination, the combination comprising a single housing and wherein the emergency lighting unit assembly is mounted to the housing exteriorly of the housing, means for removably mounting the assembly to the housing and means for supporting the weight of the combination substantially in tension.

20. The combination of claim 19 wherein the housing is substantially formed of a plastic material, the single housing bearing the weight of the combination to support the combination.

21. A combination exit sign and emergency lighting fixture comprising:

(a) a housing comprising a plurality of mounting locations adapted for mounting an emergency lighting assembly to the housing, each mounting location comprising a plurality of openings adapted to receive and engage a plurality of corresponding projections on the emergency lighting assembly;

(b) at least one emergency lighting assembly mounted to the housing at one mounting location and repositionable to another mounting location to vary the emergency lighting configuration on the housing;

(c) an exit sign on at least one side of the housing;

(d) wherein the remaining components of the combination are contained inside the housing and the housing bears the weight of the combination to support the combination.

22. The combination exit sign and emergency lighting fixture of claim 21 wherein the assembly comprises a pair of emergency lighting assemblies mounted to the housing and repositionable to different mounting locations to vary the emergency lighting configuration on the housing.

23. The combination exit sign and emergency lighting fixture of claim 21 wherein the housing and assembly are made of plastic.

24. The combination exit sign and emergency lighting fixture of claim 21 wherein the housing further comprises integral compartments for housing electrical circuitry associated with the combination inside the interior of the housing.

25. The combination exit sign and emergency lighting fixture of claim 27 wherein the housing comprises means for removably mounting the assembly to the combination, means mountable to the mounting means for swiveling motion relative thereto, means carried by the swiveling means for providing a track, means mountable for movement on the track and for providing a support, reflective means carried by the support, a lamp carried by the support and lens means mountable to the support, the assembly having a range of motion allowing light from the lamp to be directed in a multiplicity of directions.

26. The combination exit sign and emergency lighting fixture of claim 25 wherein the several means are comprised of plastic and snap-fit together.

27. The combination exit sign and emergency lighting fixture of claim 21 wherein projections on the emergency lighting assembly comprise torsion snap elements angled to positively engage the opening into which the projection is received and engaged when the unit is mounted onto the housing.

28. A combination exit sign and emergency lighting unit having circuitry components comprising at least one battery, interior lamping producing exit sign function, and circuitry elements forming at least one circuit with the at least one battery and the interior lamping, the combination comprising:

a housing formed of a plastic material;

support means mounted by the housing for carrying at least major portions of the circuitry components, the support means being formed of a plastic material; and

,

at least one emergency lighting unit assembly mountable directly to the housing exteriorly thereof for providing a unit emergency lighting function.

29. The combination of claim 28 wherein the housing comprises the support means.

30. The combination of claim 28 wherein the support means is integrally formed with the housing.

31. The combination of claim 30 wherein the housing is capable of supporting the weight of the combination.

32. The combination of claim 28 and further comprising means for removably mounting the emergency lighting unit assembly to the housing exteriorly of the housing.

33. The combination of claim 32 wherein the means for removably mounting the emergency lighting unit assembly to the housing comprises means for snap-fitting the assembly to the housing to positively mount the assembly to the housing.

34. The combination of claim 33 wherein the snap-fitting means comprise projections carried by the assembly, the projections comprising torsion snap elements angled to positively engage respective openings formed in the housing into which the projections are received and engaged when the assembly is mounted onto the housing.

35. The combination of claim 32 wherein the means for removably mounting the emergency lighting unit assembly to the housing comprises means for snap-fitting the assembly to the housing to positively mount the assembly to the housing and for snap-demounting the assembly from the housing.

36. The combination of claim 35 wherein the snap-fitting means comprise projections carried by the assembly, the projections comprising torsion snap elements angled to positively engage openings formed in the housing into which the projections are received and engaged when the assembly is mounted onto the housing.

37. The combination of claim 32 wherein the means for removably mounting the assembly to the housing comprises snap elements having portions thereof receivable into respective openings formed in the housing and engaged therein when the assembly is mounted onto the housing.

38. The combination of claim 32 wherein the means for removably mounting the assembly to the housing comprises snap elements having portions thereof receivable into or displaceable from respective openings formed in the exit sign portion of the housing and engaged therein or disengaged therefrom when the assembly is mounted onto or removed from the housing.

39. The combination of claim 28 wherein the housing supports the weight of the combination substantially in tension.

40. The combination of claim 28 wherein the housing comprises a single unitary structure and bears the weight of the combination to support the combination.

41. A combination exit sign and emergency lighting unit fixture having circuitry components comprising at least one battery, interior lamping producing exit sign function, and circuitry elements forming at least one circuit with the at least one battery and the interior lamping, the combination comprising:

a housing to which at least major portions of the circuitry components are directly mounted, the housing being formed of a plastic material and being capable of supporting the weight of the combination; and

,

at least one emergency lighting unit assembly mountable directly to the housing exteriorly thereof for providing a unit emergency lighting function.

42. The combination of claim 41 wherein the assembly is mounted to an exit sign portion of the housing.

43. The combination of claim 41 wherein the housing supports the weight of the combination substantially in tension.

44. The combination of claim 41 and further comprising means for removably mounting the assembly to the housing.

45. The combination of claim 44 wherein the means for removably mounting the assembly to the housing comprises snap elements having portions thereof receivable into or displaceable from respective openings formed in the housing and engaged therein or disengaged therefrom when the assembly is mounted onto or removed from the housing.

46. The combination of claim 41 wherein the housing comprises means for removably mounting the assembly to the combination, means mountable to the mounting means for swiveling motion relative thereto, means carried by the swiveling means for providing a track, means mountable for movement on the track and for providing a support, reflective means carried by the support, a lamp carried by the support and lens means mountable to the support, the assembly having a range of motion allowing light from the lamp to be directed in a multiplicity of directions.

47. The combination of claim 46 wherein the several means are comprised of plastic and snap-fit together.

48. A combination exit sign and emergency lighting unit comprising a housing, the housing having at least one battery, at least one lamp, and associated circuitry mounted interiorly thereof, the housing being capable of supporting the weight of the combination and being formed of a plastic material, means for mounting and supporting the battery, lamp and circuitry within the housing, said mounting and support means being formed of a plastic material, at least one emergency lighting unit assembly mountable to an exit sign portion of the combination, the combination comprising a single housing and wherein the emergency lighting unit assembly is mountable to the housing exteriorly of the housing.

49. The combination of claim 48 wherein the support means is integrally formed with the housing.

50. The combination of claim 48 wherein the housing comprises the support means.

51. The combination of claim 49 wherein the housing supports the weight of the combination substantially in tension.

52. The combination of claim 49 and further comprising means for mounting the emergency lighting unit assembly to the combination, means mountable to the mounting means for swiveling motion relative thereto, means carried by the swiveling means for providing a track, means mountable for movement on the track and for providing a support, reflective means carried by the support, a lamp carried by the assembly and lens means mountable to the support, the assembly having a range of motion allowing light from the lamp to be directed in a multiplicity of directions.

53. The combination of claim 52 wherein the mounting means is formed with an aperture therein for receiving the means mountable to the mounting means for swiveling motion relative thereto, the assembly thereby having a low profile relative to the mounting means.

54. The combination of claim 49 and further comprising means for removably mounting the assembly to the housing.

55. The combination of claim 54 wherein the means for removably mounting the emergency lighting unit assembly to the housing comprises means for snap-fitting the assembly to the housing to positively mount the assembly to the housing.

56. The combination of claim 55 wherein the snap-fitting means comprise projections carried by the assembly, the projections comprising torsion snap elements angled to positively engage respective openings formed in the housing into which the projections are received and engaged when the assembly is mounted onto the housing.

57. The combination of claim 55 wherein the means for removably mounting the assembly to the housing comprises snap elements having portions thereof receivable into or displaceable from respective openings formed in the housing and engaged therein or disengaged therefrom when the assembly is mounted onto or removed from the housing.

58. The combination of claim 55 wherein the means for removably mounting the emergency lighting unit assembly to the housing comprises means for snap-fitting the assembly to the housing to positively mount the assembly to the housing and for snap-demounting the assembly from the housing.

59. The combination of claim 58 wherein the snap-fitting means comprise projections carried by the assembly, the projections comprising torsion snap elements angled to positively engage openings formed in the housing into which the projections are received and engaged when the assembly is mounted onto the housing.

60. The combination of claim 55 wherein the means for removably mounting the assembly to the housing comprises snap elements having portions thereof receivable into openings formed in the housing and engaged therein when the assembly is mounted onto the housing.

61. A combination exit sign and emergency lighting unit having at least one emergency lighting unit assembly mountable to an exit sign portion of the combination, the combination having at least one battery, at least one lamp and circuitry associated therewith, means for mounting and supporting the battery and at least major portions of the circuitry, the combination comprising a single housing and wherein the emergency lighting unit assembly is mounted to the housing exteriorly of the housing, the housing and the mounting and supporting means being integrally formed, and means for removably mounting the assembly to the housing.

62. A combination exit sign and emergency lighting fixture, comprising:

(a) a plastic housing comprising;

(i) a frame having an inside, an outside, a front and a back,

(ii) a removable face plate having indicia mounted to the front of the frame, and

(iii) a removable back plate mounted to the back of the frame,

(b) at least one light emitting component inside the frame for illuminating the indicia,

(c) at least one emergency lighting assembly mounted on the outside of the frame, and

(d) at least one battery and associated circuitry mounted inside and supported by the frame for supplying power to the light emitting component and the emergency lighting assembly during a power failure.

63. The combination exit sign and emergency lighting fixture of claim 62, wherein the emergency lighting assembly is repositionable to another mounting location on the frame.

64. The combination exit sign and emergency lighting fixture of claim 62, wherein the at least one emergency lighting assembly comprises a pair of emergency lighting assemblies mounted on the outside of the frame.

65. The combination exit sign and emergency lighting fixture of claim 64, wherein each of the assemblies are repositionable to different mounting locations on the frame to vary the emergency lighting configuration.

66. The combination exit sign and emergency lighting fixture of claim 62, further comprising structure for mounting the electrical circuitry integrally formed with and inside the frame.

67. The combination exit sign and emergency lighting fixture of claim 62, further comprising a canopy for attachment to the frame for mounting the fixture.

68. The combination exit sign and emergency lighting fixture of claim 62, wherein the front and back plates each attach to the frame with snap-fitting connections.

69. The combination exit sign and emergency lighting fixture of claim 62, wherein the frame further comprises an integrally formed vertical support member inside the frame.

70. The combination exit sign and emergency lighting fixture of claim 62, wherein the back plate has indicia and the at least one light emitting component is positioned within the frame simultaneously to illuminate both the front plate indicia and the back plate indicia.