Multi-layer piezoelectric transformer mounting device

• US 6,144,142 A
• Filed: 11/06/1998
• Issued: 11/07/2000
• Est. Priority Date: 11/06/1998
• Status: Expired due to Term

• Current Assignee: Face International Corp.
• Original Assignee: Face International Corp.
• Inventors: Boyd, Clark Davis, Bishop, Richard Patten, Face, Samuel Allen Jr.
• Primary Examiner(s): BUDD, MARK OSBORNE
• Application Number:
  US09/188,052
• Time in Patent Office: 732 Days
• Field of Search: 310/348, 310/354, 310/355, 310/356, 310/332, 310/358, 310/359, 310/366
• US Class Current: 310/358
• CPC Class Codes: H05K 3/301 by means of a mounting structure H05K3/325 takes precedence
• CPC Class Codes: H10N 30/40 with electrical input and electrical output, e.g. functioning as transformers
• CPC Class Codes: H10N 30/88 Mounts; Supports; Enclosures; Casings

Abstract

A laminated multi-layer piezoelectric transformer comprising two elements joined together with a conductive adhesive and having a bead of the conductive adhesive at the point of junction of the two elements on the exterior surface of the laminated multi-layer piezoelectric transformer and a mounting device for use therewith and comprising a conductive base having a first contact, and curvaceous arms extending at generally at right angles from the conductive base about said laminated multi-layer piezoelectric transformer, a portion of said arms contacting said bead and preferably designed to engage the distal ends of the arms of an insulating cap mounted on the opposing side of the laminated multi-layer piezoelectric transformer said cap having a second contact therein. This combination configured for mounting on a circuit board is also described.

Claims

1. A mounting device for a laminated multi-layer piezoelectric transformer comprising two piezoelectrically active elements joined by a conductive layer, at a joint;

said laminated multi-layer piezoelectric transformer having a portion of said conductive layer on its surface and about its periphery at said joint, and opposing top and bottom surfaces;

said mounting device comprising;

adjacent one of said top or bottom surfaces, a conductive base having a first contact that contacts one of said top and bottom surfaces, and curvaceous arms having distal ends and extending at generally right angles from said conductive base about said laminated multi-layer piezoelectric transformer, a portion of said arms contacting said portion of said conductive layer.

2. The mounting device of claim 1 further comprising an insulating cap mounted adjacent the other of said top or bottom surfaces, said insulating cap having a second contact that contacts the other of said top and bottom surfaces, and arms extending from said insulating cap, and having distal ends designed to engage said distal ends of said curvaceous arms so as to clamp said laminated multi-layer piezoelectric transformer between said conductive base and said insulating cap.

3. The mounting device of claim 1 wherein said conductive layer comprises a layer of conductive adhesive and said portion of said conductive layer comprises a bead of said adhesive.

4. The mounting device of claim 3 further comprising an insulating cap mounted adjacent the other of said top or bottom surfaces, said insulating cap having a second contact that contacts the other of said top and bottom surfaces, and arms extending from said insulating cap, and having distal ends designed to engage said distal ends of said curvaceous arms so as to clamp said laminated multi-layer piezoelectric transformer between said conductive base and said insulating cap.

5. The mounting device of claim 2 wherein said insulating cap is fabricated from a resilient material.

6. The mounting device of claim 4 wherein said insulating cap is fabricated from a resilient material.

7. The mounting device of claim 1 further including an insulation layer between said first contact and said conductive base.

8. The mounting device of claim 7 further including electrical leads attached to said first and said second contacts and said conductive base.

9. The mounting device of claim 8 wherein said electrical leads attached to said first contact and said conductive base are in the form of pins suitable for insertion into the apertures in a circuit board.

10. A laminated multi-layer piezoelectric transformer comprising:

a first ceramic wafer having opposing major faces which are disposed on the opposite sides of a first longitudinal axis;

a second ceramic wafer having two opposing major faces which are disposed on the opposite sides of a second longitudinal axis;

wherein an electrode is bonded to each of said two opposing faces of said first ceramic wafer;

and wherein an electrode is bonded to each of said two opposing faces of said second ceramic wafer;

said first ceramic wafer being polarized in a thickness direction between said two opposing major faces of said first ceramic wafer such that said first ceramic wafer strains longitudinally when a voltage is applied across said two opposing major faces of said first ceramic wafer;

said second ceramic wafer being polarized in a thickness direction between said two opposing major faces of said second ceramic wafer such that said second ceramic wafer strains longitudinally when a voltage is applied across said two opposing faces of said second ceramic wafer, said second ceramic wafer being polarized in a direction substantially parallel to said first ceramic wafer;

wherein said first ceramic wafer having an electrode bonded to each of its two major opposing faces is mechanically bonded to said second ceramic wafer having an electrode bonded to each of its major opposing faces at a joint;

wherein said mechanical bonding is accomplished using a conductive adhesive;

a bead of said conductive adhesive about the periphery of said laminated multi-layer piezoelectric transformer at said joint.

11. The laminated multi-layer piezoelectric transformer of claim 10 wherein said conductive adhesive is a conductive epoxy.

12. In combination;

a laminated multi-layer piezoelectric transformer comprising;

a first ceramic wafer having opposing major faces which are disposed on the opposite sides of a first longitudinal axis;

a second ceramic wafer having two opposing major faces which are disposed on the opposite sides of a second longitudinal axis;

wherein an electrode is bonded to each of said two opposing faces of said first ceramic wafer;

and wherein an electrode is bonded to each of said two opposing faces of said second ceramic wafer;

said first ceramic wafer being polarized in a thickness direction between said two opposing major faces of said first ceramic wafer such that said first ceramic wafer strains longitudinally when a voltage is applied across said two opposing major faces of said first ceramic wafer;

said second ceramic wafer being polarized in a thickness direction between said two opposing major faces of said second ceramic wafer such that said second ceramic wafer strains longitudinally when a voltage is applied across said two opposing faces of said second ceramic wafer, said second ceramic wafer being polarized in a direction substantially parallel to said first ceramic wafer;

wherein said first ceramic wafer having an electrode bonded to each of its two major opposing faces is mechanically bonded to said second ceramic wafer having an electrode bonded to each of its major opposing faces at a joint;

wherein said mechanical bonding is accomplished using a conductive adhesive;

a bead of said conductive adhesive about the periphery of said laminated multi-layer piezoelectric transformer at said joint; and

wherein said laminated multi-layer piezoelectric transformer has top and bottom surfaces on opposing major sides thereof; and

a mounting device comprising;

adjacent one of said top or bottom surfaces, a conductive base having a first contact which contacts one of said top and bottom surfaces, and curvaceous arms having distal ends and extending at generally right angles from said conductive base about said laminated multi-layer piezoelectric transformer, a portion of said arms contacting said bead;

an insulating cap mounted adjacent the other of said top or bottom surfaces, said insulating cap having a second contact which contacts the other of said top and bottom surfaces, and arms extending from said insulating cap, and having distal ends designed to engage said distal ends of said curvaceous arms so as to clamp said laminated multi-layer piezoelectric transformer between said conductive base and said insulating cap.

13. The combination of claim 12 wherein said conductive adhesive is a conductive epoxy.

14. The combination of claim 12 wherein said insulating cap is fabricated from a resilient material.

15. The combination of claim 12 further including an insulation layer between said first contact and said conductive base.

16. The combination of claim 15 further including electrical leads attached to said first and said second contacts and said conductive base.

17. The combination of claim 16 wherein said electrical leads attached to said first contact and said conductive base are in the form of pins suitable for insertion into the apertures of a circuit board.