System and method for diagnosing deterioration of NOx-occluded catalyst

• US 6,145,305 A
• Filed: 07/02/1999
• Issued: 11/14/2000
• Est. Priority Date: 07/02/1998
• Status: Expired due to Term

• Current Assignee: Nissan Motor Co., Ltd.
• Original Assignee: Nissan Motor Co., Ltd.
• Inventors: Itou, Yasuyuki, Ishihara, Kouji
• Primary Examiner(s): Wolfe, Willis R.
• Assistant Examiner(s): VARMA, SNEH K
• Application Number:
  US09/346,531
• Time in Patent Office: 501 Days
• Field of Search: 60/276, 60/277, 60/274, 60/285
• US Class Current: 60/277
• CPC Class Codes: B01D 53/9495 Controlling the catalytic process
• CPC Class Codes: F01N 11/00 Monitoring or diagnostic devices for exhaust-gas treatment apparatus , e.g. for catalytic activity safety, indicating or supervising devices for internal combustion engines F02B77/08; testing of machines G01M13/00
• CPC Class Codes: F01N 11/007 the diagnostic devices measuring oxygen or air concentration downstream of the exhaust apparatus
• CPC Class Codes: F01N 2550/03 of sorbing activity of adsorbents or absorbents
• CPC Class Codes: F01N 2560/026 for measuring or detecting NOx
• CPC Class Codes: F01N 2900/0422 measuring the elapsed time
• CPC Class Codes: F01N 3/0842 Nitrogen oxides
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

A deterioration diagnosing system for a NOx-occluded catalyst comprises an inlet NOx concentration estimating unit which estimates NOx concentration at an inlet part of the catalyst; an outlet NOx concentration detecting unit which detects NOx concentration at an outlet part of the catalyst; and a deterioration degree judging unit which judges a deterioration degree of the catalyst in accordance with a rate of the minimum value of NOx concentration detected by the detecting unit for a predetermined period to a value of NOx concentration estimated by the estimating unit at the time when the minimum value of NOx concentration is detected. The predetermined period is a period between a time when the engine exhaust gas shows the stoichiometric and/or richer air/fuel ratio and a subsequent time when the engine exhaust gas shows the stoichiometric and/or richer air/fuel ratio.

Claims

1. A system for diagnosing deterioration of a NOx-occluded catalyst installed in an exhaust stream of an internal combustion engine, said catalyst occluding NOx in the exhaust gas when the engine exhaust gas led to the catalyst shows a leaner air/fuel ratio and releasing NOx therefrom when said engine exhaust gas shows a stoichiometric and/or richer air/fuel ratio, said system comprising:

an inlet NOx concentration estimating unit which estimates NOx concentration at an inlet part of said catalyst;

an outlet NOx concentration detecting unit which detects NOx concentration at an outlet part of said catalyst; and

a deterioration degree judging unit which judges a deterioration degree of the catalyst in accordance with a rate of the minimum value of NOx concentration detected by said detecting unit for a predetermined period to a value of NOx concentration estimated by said estimating unit at the time when said minimum value of NOx concentration is detected, said predetermined period being a period between a time when the engine exhaust gas shows the stoichiometric and/or richer air/fuel ratio and a subsequent time when the engine exhaust gas shows the stoichiometric and/or richer air/fuel ratio.

2. A system as claimed in claim 1, in which said deterioration degree judging unit judges the deterioration degree of the catalyst in accordance with a rate of the minimum value of NOx concentration detected by said detecting unit during the time when the engine exhaust gas shows the leaner air/fuel ratio to a value of NOx concentration estimated by said estimating unit at the time when said minimum value is detected.

3. A system as claimed in claim 1, in which said deterioration degree judging unit judges the deterioration degree of the catalyst in accordance with a rate of the minimum value of NOx concentration detected by said detecting unit at a predetermined time to a value of NOx concentration estimated by said estimating unit at the time when said minimum value is detected, said predetermined time being a time when, after the engine is operated to produce an exhaust gas which shows the stoichiometric and/or richer air/fuel ratio, the NOx concentration detected by said detecting unit shows an up-gradient tendency just after showing a down-gradient tendency.

4. A system as claimed in claim 1, in which said deterioration degree judging unit judges the deterioration degree of the catalyst in accordance with a rate of the minimum one of NOx concentration data detected by said detecting unit until the time when the engine exhaust gas shows the stoichiometric and/or richer air/fuel ratio to a value of NOx concentration estimated by said estimating unit at the time when said minimum value is detected.

5. Method of diagnosing deterioration of a NOx-occluded catalyst installed in an exhaust stream of an internal combustion engine, said catalyst occluding NOx in the exhaust gas when the engine exhaust gas led to the catalyst shows a leaner air/fuel ratio and releasing NOx therefrom when said engine exhaust gas shows a stoichiometric and/or richer air/fuel ratio, said step comprising:

estimating NOx concentration at an inlet part of the catalyst;

detecting NOx concentration at an outlet part of the catalyst;

deriving a rate of the minimum value of the NOx concentration detected for a predetermined period to a value of NOx concentration estimated at the time when said minimum value is detected, said predetermined period being a period between a time when the engine exhaust gas shows the stoichiometric and/or richer air/fuel ratio and a subsequent time when the engine exhaust gas shows the stoichiometric and/or richer air/fuel ratio; and

judging a deterioration degree of the catalyst in accordance with the derived rate.

6. Method as claimed in claim 5, in which said predetermined period is a period during which the engine exhaust gas shows the leaner air/fuel ratio.

7. Method as claimed in claim 5, in which said minimum value of the NOx concentration is detected at a time when, after the engine is operated to produce an exhaust gas which shows the stoichiometric and/or richer air/fuel ratio, the detected NOx concentration shows an up-gradient tendency just after showing a down-gradient tendency.

8. Method as claimed in claim 5, in which said minimum value of NOx concentration is derived from NOx concentration data detected until the time the engine exhaust gas shows the stoichiometric and/or richer air/fuel ratio.

9. A system for diagnosing deterioration of a NOx-occluded catalyst installed in an exhaust stream of an internal combustion engine, said catalyst occluding NOx in the exhaust gas when the engine exhaust gas led to the catalyst shows a leaner air/fuel ratio and releasing NOx therefrom when said engine exhaust gas shows a stoichiometric and/or richer air/fuel ratio, said system comprising:

first means for estimating NOx concentration at an inlet part of said catalyst;

second means for detecting NOx concentration at an outlet part of said catalyst; and

third means for judging a deterioration degree of the catalyst in accordance with a rate of the minimum value of NOx concentration detected by said second means for a predetermined period to a value of NOx concentration estimated by said first means at the time when said minimum value of NOx concentration is detected, said predetermined period being a period between a time when the engine exhaust gas shows the stoichiometric and/or richer air/fuel ratio and a subsequent time when the engine exhaust gas shows the stoichiometric and/or richer air/fuel ratio.