Debit card box package

• US 6,145,665 A
• Filed: 06/23/1999
• Issued: 11/14/2000
• Est. Priority Date: 06/23/1999
• Status: Expired due to Term

• Current Assignee: Barry Fiala
• Original Assignee: Moore North America Incorporated (RR Donnelley & Sons Company)
• Inventors: Krahn, Gerald C.
• Primary Examiner(s): Sewell, Paul T.
• Assistant Examiner(s): BUI, LUAN KIM
• Application Number:
  US09/338,523
• Time in Patent Office: 510 Days
• Field of Search: 206/756, 206/763, 206/769, 206/449, 206/459.5, 206/461, 206/470, 206/775, 206/784, 206/525.1, 206/806, 206/232, 206/460, 235/486, 229/162, 53/462
• US Class Current: 206/756
• CPC Class Codes: B65D 5/4208 Means facilitating suspending, lifting, handling, or the like of containers handles B65D5/46
• CPC Class Codes: B65D 5/4216 Cards, coupons or the like formed integrally with, or printed directly on, the container or lid
• CPC Class Codes: B65D 5/48014 formed by folding extensions hinged to the side edges of a tubular body B65D5/48004 takes precedence; partition separated by erecting the body B65D5/48048
• CPC Class Codes: Y10S 206/806 Suspension

Abstract

A method of packaging and displaying a relative flat product, and intermediate and final package produced, allow a desirably thick package to be produced yet the package can be shipped in a low volume configuration to save shipping costs, and can be expanded at or adjacent the display site in a simple yet effective manner. The package is particularly suitable for packaging a prepaid phone card having machine readable indicia, an opening being provided in the package blank so that the machine readable indicia is visible through the opening so that the phone card can be activated without removing the phone card from the completed package.

Claims

1. An intermediate package comprising:

a substantially flat article;

a box blank comprising a sheet of paperboard, and having first and second major surfaces;

said relatively flat article affixed to said first major surface of said blank;

said blank folded around said relatively flat article, and portions of said blank affixed to each other, to form an intermediate package and so that said first major surface is at least primarily an inner surface of said intermediate package, and so that said second major surface is at least primarily an outer surface of said intermediate package, and so that said intermediate package is also substantially flat, having a first interior volume; and

said substantially flat intermediate package expandable so that it has a second interior volume at least about three times as great as said first interior volume, to form a completed package.

2. An intermediate package as recited in claim 1 wherein said blank further comprises an interior support web moveable between non-supporting and supporting positions, and movable into its supporting position only when said intermediate package is expanded into a completed package form.

3. An intermediate package as recited in claim 2 wherein said support web at least assists in holding the article in position within the intermediate package.

4. An intermediate package as recited in claim 1 wherein said intermediate package has opposite closed side edges, and opposite open ends, and wherein said closed side edges may be squeezed toward each other to expand said intermediate package first volume to said second volume.

5. An intermediate package as recited in claim 1 wherein said article to be packaged comprises at least one of a prepaid phone card, debit card, substantially flat pharmacy product, gift certificate, pad of specialty paper, inflatable primarily elastomeric element, strip candy or gum, electronic remote control, and printed publication.

6. An intermediate package as recited in claim 4 wherein said blank further comprises end closing flaps which are movable to hold said package in said second interior volume position.

7. An intermediate package as recited in claim 6 further comprising one or more display hook-receiving openings in said blank, and wherein said second major surface of said blank is printed with indicia.

8. An intermediate package as recited in claim 1 wherein said article comprises an article with a machine readable indicia on a portion thereof;

and further comprising an opening in said blank, and said article positioned so that said machine readable indicia is positioned at and machine readable through said opening.

9. An intermediate package as recited in claim 1 wherein said article to be packaged comprises a prepaid phone card, or debit card.

10. An intermediate package as recited in claim 9 wherein said prepaid phone card or debit card has machine readable indicia on a portion thereof;

and further comprising an opening in said blank, and said card positioned so that said machine readable is positioned at and machine readable through said opening.

11. An intermediate package as recited in claim 5 wherein said article comprises an article with a machine readable indicia on a portion thereof;

and further comprising an opening in said blank, and said article positioned so that said machine readable indicia is positioned at and machine readable through said opening.

12. An intermediate package as recited in claim 3 wherein said intermediate package has opposite closed side edges, and opposite open ends, and wherein said closed side edges may be squeezed toward each other to expand said intermediate package first volume to said second volume.

13. An intermediate package as recited in claim 2 wherein said intermediate package has opposite closed side edges, and opposite open ends, and wherein said closed side edges may be squeezed toward each other to expand said intermediate package first volume to said second volume.

14. An intermediate package as recited in claim 13 wherein said blank further comprises end closing flaps which are movable to hold said package in said second interior volume position.

15. An intermediate package as recited in claim 12 wherein said blank further comprises end closing flaps which are movable to hold said package in said second interior volume position.

16. An intermediate package as recited in claim 1 further comprising one or more display hook-receiving openings in said blank, and wherein said second major surface of said blank is printed with indicia.

17. An intermediate package as recited in claim 14 further comprising one or more display hook-receiving openings in said blank, and wherein said second major surface of said blank is printed with indicia.

18. An intermediate package as recited in claim 14 wherein said article to be packaged comprises at least one of a prepaid phone card, debit card, substantially flat pharmacy product, gift certificate, pad of specialty paper, inflatable primarily elastomeric element, strip candy or gum, electronic remote control, and printed publication.

19. An intermediate package as recited in claim 15 wherein said article to be packaged comprises at least one of a prepaid phone card, debit card, substantially flat pharmacy product, gift certificate, pad of specialty paper, inflatable primarily elastomeric element, strip candy or gum, electronic remote control, and printed publication.

20. An intermediate package as recited in claim 16 wherein said article to be packaged comprises at least one of a prepaid phone card, debit card, substantially flat pharmacy product, gift certificate, pad of specialty paper, inflatable primarily elastomeric element, strip candy or gum, electronic remote control, and printed publication.

21. An intermediate package as recited in claim 18 wherein said article to be packaged comprises at least one of a prepaid phone card, debit card, substantially flat pharmacy product, gift certificate, pad of specialty paper, inflatable primarily elastomeric element, strip candy or gum, electronic remote control, and printed publication.

22. A completed package packaging a substantially flat article and mounted in a display, and constructed and displayed by practicing

(a) cutting a box blank from a sheet or web of paperboard, the blank having first and second major surfaces;

(b) attaching the relatively flat article to the first major surface of the blank;

(c) folding the blank around the relatively flat article, and attaching portions of the blank to each other, to form an intermediate package and so that the first major surface is at least primarily an inner surface of the intermediate package, and so that the second major surface is at least primarily an outer surface of the intermediate package, and so that the intermediate package is also substantially flat, having a first interior volume;

then

(d) shipping the substantially flat intermediate package to at or near a display location;

then

(e) at or near the display location, expanding the substantially flat intermediate package so that it has a second interior volume greater than the first interior volume, to form a completed package;

(f) acting on the completed package to maintain it in completed package form; and

then

(g) displaying the completed package from (f) at the display location.