Vehicle inflator with stored gas for supplementing inflation

• US 6,145,876 A
• Filed: 02/05/1999
• Issued: 11/14/2000
• Est. Priority Date: 10/23/1998
• Status: Expired due to Term

• Current Assignee: Autoliv ASP Incorporated (Autoliv Incorporated)
• Original Assignee: OEA Incorporated (Autoliv Incorporated)
• Inventors: Hamilton, Brian K.
• Primary Examiner(s): Swann, J. J.
• Assistant Examiner(s): Bottorff, Christopher
• Application Number:
  US09/245,498
• Time in Patent Office: 648 Days
• Field of Search: 280/736, 280/737, 280/740, 280/741, 280/739, 102/530
• US Class Current: 280/736
• CPC Class Codes: B60R 2021/23123 Heat protection panels
• CPC Class Codes: B60R 2021/26058 using a combination of inflators
• CPC Class Codes: B60R 21/232 Curtain-type airbags deploying mainly in a vertical direction from their top edge
• CPC Class Codes: B60R 21/2346 Soft diffusers
• CPC Class Codes: B60R 21/26 characterised by the inflation fluid source or means to control inflation fluid flow arrangement or mounting thereof to the vehicle B60R21/20; blasting cartridges for producing gas under pressure in general F42B3/04; initiators or igniters therefor F42B3/10
• CPC Class Codes: B60R 21/2644 using only solid reacting substances, e.g. pellets, powder
• CPC Class Codes: B60R 21/2646 the reacting substances being supported by the inflatable member walls, or by a flexible support within it
• CPC Class Codes: B60R 21/272 with means for increasing the pressure of the gas just before or during liberation, e.g. hybrid inflators
• CPC Class Codes: C06B 31/32 with a nitrated organic compound
• CPC Class Codes: C06D 5/06 by reaction of two or more solids

Abstract

An inflator system that includes an inflatable and an inflator apparatus having a supplemental gas assembly is provided. The supplemental gas assembly supplies gas to the inflatable in order to maintain a desired inflatable volume and pressure for a relatively longer period of time. The inflator apparatus also includes a pyrotechnic inflator. The supplemental gas assembly and the pyrotechnic inflator can be activated at essentially the same time using the same initiator assembly. The supplemental gas assembly preferably has a stored gas that weighs less than 200 grams.

Claims

1. A method for maintaining pressure in an activated inflatable located in a vehicle, comprising:

providing stored gas to be received by the inflatable, said stored gas having a weight of less than about 200 grams; and

activating a propellant to generate a hot propellant gas to be received by the inflatable, wherein the inflatable is subject to a peak output within at least one second after initiating said activating step and an output associated with the inflatable at about seven seconds after initiating said activating step is at least 40% of said peak output.

2. A method, as claimed in claim 1, wherein:

said providing step includes storing said stored gas in a vessel spaced from said propellant.

3. A method, as claimed in claim 1, wherein:

said activating step includes supplying said stored gas to the inflatable independently of any factor related to degree of vehicle impact above a threshold thereof.

4. A method, as claimed in claim 1, wherein:

said activating step includes supplying said stored gas to the inflatable using ignition of an initiator assembly and in which said initiator assembly is also used to cause said propellant gas to be generated.

5. A method, as claimed in claim 4, wherein:

said providing step includes storing said stored gas in a vessel and ignition of said initiator assembly also causes release of said stored gas from said vessel.

6. A method, as claimed in claim 4, wherein:

said providing step includes storing said stored gas in a vessel and said initiator assembly is indirectly used to release said stored gas from said vessel using said propellant gas.

7. A method, as claimed in claim 1, wherein:

said stored gas is free of communication and does not pressurize said propellant before said activating step.

8. A method, as claimed in claim 1, wherein:

said propellant has a weight of at least about 4 grams.

9. An apparatus for maintaining pressure in an activated inflatable located in a vehicle, comprising:

a gas generator assembly including a propellant for generating propellant gas;

an initiator assembly for activating said propellant; and

a supplemental gas assembly including stored gas;

wherein said initiator assembly controls operation of each of said gas generator assembly to cause activation of said propellant and release of said stored gas to the inflatable and in which the inflatable is subject to a peak output substantially using the propellant gas within one second of activation of said propellant and an output associated with the inflatable at about seven seconds after activation of said propellant is at least 40% of said peak output using at least said stored gas.

10. An apparatus, as claimed in claim 9, wherein:

said supplemental gas assembly includes a release device and said initiator assembly, when ignited, is used to cause said release device to release said stored gas for passage to the inflatable.

11. An apparatus, as claimed in claim 9, wherein:

said initiator assembly indirectly controls release of said stored gas using the propellant gas after activation of said propellant.

12. An apparatus, as claimed in claim 9, wherein:

said stored gas has a weight less than about 200 grams.

13. An apparatus, as claimed in claim 9, wherein:

said propellant has a weight of at least about 4 grams.

14. An apparatus, as claimed in claim 9, wherein:

said stored gas is released independently of any factor related to degree of vehicle impact upon ignition of said initiator assembly.

15. An apparatus, as claimed in claim 9, wherein:

said stored gas is free of communication with said propellant before activation of said propellant, wherein said stored gas does not pressurize said propellant.

16. An apparatus, as claimed in claim 9, wherein:

said supplemental gas assembly includes a vessel containing said stored gas and said vessel is spaced from said propellant.

17. An apparatus, as claimed in claim 9, wherein:

said supplemental gas assembly includes a supplemental propellant that, when activated, acts to expand said stored gas.