Steerable catheter

• US 6,146,355 A
• Filed: 07/31/1998
• Issued: 11/14/2000
• Est. Priority Date: 12/30/1996
• Status: Expired due to Term

• Current Assignee: Myelotec Incorporated
• Original Assignee: Myelotec Incorporated
• Inventors: Biggs, Robert C.
• Primary Examiner(s): Coggins, Wynn Wood
• Assistant Examiner(s): MAYNARD, JENNIFER J
• Application Number:
  US09/126,863
• Time in Patent Office: 837 Days
• Field of Search: 604/95, 604/49, 604/53, 604/54, 604/264, 604/523, 604/524, 604/525, 604/528
• US Class Current: 604/95.01
• CPC Class Codes: A61M 2025/015 Details of the distal fixation of the movable mechanical means
• CPC Class Codes: A61M 25/0054 with regions for increasing flexibility
• CPC Class Codes: A61M 25/0136 Handles therefor
• CPC Class Codes: A61M 25/0147 with movable mechanical means, e.g. pull wires

Abstract

A steerable catheter (310) having a handle, a manifold strain relief (314) securely mounted at a front distal end of the handle, a steering dial (316) rotatably mounted within the handle, the steering dial (316) comprises a steering dial left fastener (316L) and a steering dial right fastener (316R). A lumen extrusion shaft (318) is securely fastened at a rear distal end to the manifold strain relief (314). The lumen extrusion shaft (318) has at least one lumen extrusion shaft large lumen opening (318B) and at least one lumen extrusion shaft small lumen opening (318C) contained therein. A lumen extrusion tip (320) is securely fastened at a front distal end of the lumen extrusion shaft (318) by a lumen extrusion shaft connection (318A). A manifold (334) is securely fastened at a rear end of the manifold strain relief (314). At least one luer lock (324) is securely mounted at a rear distal end of the handle. A steering wire (328) securely fastened at a rear distal end to the steering dial (316). The steering wire (328) is slidably mounted within the manifold (334) and the manifold strain relief (314) and the lumen extrusion shaft (318). The steering wire (328) has a left steering wire (328L) securely fastened at a rear distal end to the steering dial left fastener (316L) and a right steering wire (328R) securely fastened at a rear distal end to the steering dial right fastener (316R). The steering wire (328) is slidably positioned within the at least one lumen extrusion shaft small lumen opening (318C). The steering wire (328) is securely affixed at a front end to the lumen extrusion shaft (318) by a lumen extrusion shaft small lumen attachment (318CA). The steering wire (328) terminates at a front distal end wire flat lumen extrusion tip which is securely mounted within the lumen extrusion tip (320). A catheter body lumen tubing (330) securely fastened at a rear distal end to the least one luer lock (324) and is securely fastened at a front distal end to the at least one lumen extrusion shaft large lumen opening (318B). A front end of the catheter body lumen tubing (330) is securely mounted within the manifold (334).

Claims

1. A steerable catheter comprising:

(a) a handle having a first end comprising first and second ports for allowing passage of instruments therethrough, and a second end generally opposite said first end;

(b) a steering dial rotatably mounted within said handle;

(c) a catheter shaft extending from the second end of said handle, said catheter shaft comprising;

(i) a first shaft segment having a first stiffness, said first shaft segment having a rear distal end coupled to said handle, and a front distal end opposite said rear distal end;

(ii) a tip segment having a second stiffness less than said first stiffness, said tip segment having a first end fused to the front distal end of said first shaft segment, and a second end opposite said first end;

(iii) an end segment fused to the second end of said tip segment, said end segment having a greater stiffness than said tip segment;

(iv) a first steering wire lumen extending lengthwise through said first shaft segment, said tip segment, and at least a portion of said end segment;

(v) a second steering wire lumen extending lengthwise through said first shaft segment, said tip segment, and at least a portion of said end segment, said second steering wire lumen extending generally parallel to and diametrically separated from said first steering wire lumen; and

(vi) first and second instrument passage lumens extending lengthwise through said first shaft segment, said tip segment, and said end segment;

(d) a steering wire having a first end coupled to a first point of said steering dial, a looped portion extending through said first steering wire lumen and said second steering wire lumen, and a second end coupled to a second point of said steering dial, wherein said looped portion comprises a coined portion adjacent said end segment and extending between said first and second instrument passage lumens, whereby rotation of said steering dial causes said tip segment of said catheter shaft to flex;

(e) a manifold having first and second passages therethrough, said first passage communicating with said first instrument passage lumen, and said second passage communicating with said second instrument passage lumen; and

(f) first and second tubing segments, said first tubing segment connecting said first port to said first passage of said manifold, and said second tubing segment connecting said second port to said second passage of said manifold.

2. The steerable catheter of claim 1, wherein said first and second ports comprise valves for sealing around instruments inserted therethrough.

3. The steerable catheter of claim 1, wherein said first and second ports comprise flush ports for infusing fluid through said first and second instrument passage lumens.

4. A steerable catheter comprising:

(a) a handle comprising a steering actuator;

(b) a catheter shaft having a rear distal end coupled to said handle and a free end opposite said rear distal end, said catheter shaft further defining first and second steering wire lumens extending lengthwise therethrough; and

(c) a loop of steering wire having a first end coupled to a first point of said steering actuator, a central portion extending through said first and second steering wire lumens, and a second end coupled to a second point of a steering actuator, wherein said central portion of said loop of steering wire comprises a coined portion adjacent said free end of said catheter shaft.

5. The catheter of claim 4, wherein said catheter shaft further defines first and second instrument passage lumens, and wherein said coined portion of said steering wire extends between said first and second instrument passage lumens.