Repairing cartilage

• US 6,146,385 A
• Filed: 02/11/1997
• Issued: 11/14/2000
• Est. Priority Date: 02/11/1997
• Status: Expired due to Term

• Current Assignee: Smith & Nephew Incorporated (Smith & Nephew PLC)
• Original Assignee: Smith & Nephew Incorporated (Smith & Nephew PLC)
• Inventors: Miniaci, Anthony, Ferragamo, Michael C., Hangody, Lazlo, Karparti, Zoltan, Torrie, Paul A., Blough, Rebecca
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): REIP, DAVID OWEN
• Application Number:
  US08/799,697
• Time in Patent Office: 1,372 Days
• Field of Search: 606/96, 606/97, 606/98, 606/86, 606/99, 606/102, 606/80, 606/79, 606/83, 606/84, 606/85, 606/76, 606/72, 606/60, 606/53
• US Class Current: 606/96
• CPC Class Codes: A61B 17/1635 for grafts, harvesting or transplants
• CPC Class Codes: A61B 17/175 for preparing the femur for hip prosthesis insertion
• CPC Class Codes: A61B 2090/062 penetration depth
• CPC Class Codes: A61F 2/30756 Cartilage endoprostheses A61F2/3603 takes precedence
• CPC Class Codes: A61F 2/3859 Femoral components
• CPC Class Codes: A61F 2/4601 for introducing bone substitute, for implanting bone graft implants or for compacting them in the bone cavity
• CPC Class Codes: A61F 2/4603 for insertion or extraction of endoprosthetic joints or of accessories thereof
• CPC Class Codes: A61F 2/4618 of cartilage
• CPC Class Codes: A61F 2/4657 Measuring instruments used for implanting artificial joints for surgical instruments A61B90/06
• CPC Class Codes: A61F 2002/2839 Bone plugs or bone graft dowels
• CPC Class Codes: A61F 2002/4649 Bone graft or bone dowel harvest sites
• CPC Class Codes: A61F 2002/4658 for measuring dimensions, e.g. length
• CPC Class Codes: A61F 2002/4659 for measuring a diameter
• CPC Class Codes: A61F 2310/00964 Coating or prosthesis-covering structure made of cartilage

Abstract

A method of repairing cartilage (e.g., articular cartilage on the femur) and a set of instruments used in the method are provided. The damaged cartilage is removed from the bone to expose the underlying bone, grafts covered with cartilage (e.g., hyaline cartilage) are harvested from elsewhere in the body (e.g., other areas of the femur), and the grafts are inserted into holes drilled into the exposed area of bone. A guide is provided for use with surgical instruments during the procedure to orient the surgical instruments perpendicularly to the bone surface during use. The guide includes a guiding portion disposed along a longitudinal axis for engaging the surgical instrument, and a tissue-engaging portion oriented perpendicularly to the longitudinal axis. A set of surgical instruments used to carry out the method includes the guide, a drill for forming the graft-receiving holes, and an insertion tool for inserting the grafts. Other accessory instruments are also provided.

Claims

1. A set of instruments for use during a procedure in which a tissue graft is inserted into bone tissue, the set of instruments comprising

a first instrument;

and

a second instrument,

wherein;

the first instrument is configured to orient the second instrument against a surface of the bone tissue, said first instrument including a guiding portion disposed along a longitudinal axis for engaging the second instrument, a tissue-engaging portion, and at least one viewing portion permitting visual inspection of an interior of the guiding portion through a side wall of the guiding portion; and

said second instrument is confined for inserting the tissue graft into a hole in the bone tissue, said guiding portion being sized to engage and align a portion of said second instrument against the bone tissue surface.

2. The set of instruments of claim 1 further comprising a drill for drilling a hole in the bone tissue surface for receiving the tissue graft, said guiding portion being sized to engage and align said drill perpendicularly to the bone surface.

3. The set of instruments of claim 2 wherein said drill includes a distal end that comprises a pointed distal tip and a plurality of cutting flutes circumferentially spaced around said distal end proximally adjacent to said tip.

4. The set of instruments of claim 2 wherein said drill includes markings to indicate a depth of the hole.

5. The set of instruments of claim 2 further comprising a dilator having a distal end sized to enlarge the hole, said guiding portion being sized to engage and align said dilator perpendicularly to the bone surface.

6. The set of instruments of claim 5 wherein said distal end of said dilator is tapered.

7. The set of instruments of claim 5 wherein said dilator includes markings to indicate a depth that said distal end is inserted in the hole.

8. The set of instruments of claim 1 wherein said portion of said second instrument includes a rod attached to a handle that is configured to engage a proximal end of said first instrument, said rod having an adjustable length relative to said handle.

9. The set of instruments of claim 8 wherein said rod has a distal end configured to engage the graft and a proximal end that is progressively insertable into an opening in said handle to adjust the length of said rod relative to said handle.

10. The set of instruments of claim 9 wherein said proximal end of said rod is threadably received within said opening to allow adjustment of said length by relative rotation between said handle and said rod.

11. The set of instruments of claim 9 further comprising a resilient member disposed in said opening in engagement with said proximal end of said rod for maintaining said rod in position at the adjusted length.

12. The set of instruments of claim 8 wherein said rod includes markings to indicate the amount by which the graft protrudes from the hole.

13. The set of instruments of claim 1 wherein said first instruments comprises a tube having a passage disposed along said longitudinal axis to provide said guiding portion, said tissue-engaging portion being disposed at a distal end of said tube.

14. The set of instruments of claim 13 wherein said tissue-engaging portion comprises a rim of said tube at said distal end.

15. The set of instruments of claim 14 wherein said tissue engaging portion further comprises an annular flange that projects distally from said rim and is configured to be seated within the bone tissue.

16. The set of instruments of claim 13 wherein said guide includes a window disposed on a side of the tube for allowing viewing of the passage.

17. The set of instruments of claim 16 wherein said guide includes a valve for blocking fluid flow through the passage.

18. The set of instruments of claim 13 wherein a portion of said guide comprises clear material.

19. The set of instruments of claim 1 wherein the tissue graft includes bone having a layer cartilage thereon.

20. The set of instruments of claim 1, wherein said viewing portion in the guiding portion allows visualization of the graft in the guiding portion.

21. The set of instruments of claim 1, wherein said viewing portion comprises a window.

22. The set of instruments of claim 1, wherein said viewing portion comprises a clear material.

23. The set of instruments of claim 1, wherein a portion of said guiding portion comprises a clear material.

24. The set of instruments of claim 1, wherein said portion of said second instrument is adjustable relative to a length of said first instrument to control a position at which the graft is located in the hole.

25. The set of instruments of claim 1, wherein the first instrument is configured to orient the second instrument perpendicularly to the surface of the bone tissue.

26. The set of instruments of claim 1, wherein the tissue engaging portion is oriented perpendicularly to said longitudinal axis.

27. Apparatus for use with an instrument during a procedure in which a tissue graft is inserted into bone tissue, the apparatus comprising

a guide configured to orient the instrument against a surface of the bone tissue, said guide including a guiding portion disposed along a longitudinal axis for engaging the instrument, a tissue-engaging portion, and at least one viewing portion permitting visual inspection of an interior of the guiding portion through a side wall of the guiding portion;

wherein said guide further comprises a spacer for positioning said guiding portion at a selected location relative to a feature on bone tissue, said spacer including a member projecting from said tissue-engaging portion of said guide.

28. The apparatus of claim 27, wherein said guide is configured to orient the instrument perpendicularly to the surface of the bone tissue.

29. The apparatus of claim 28 wherein the feature is a hole in the bone tissue and said member projects distally from said tissue-engaging portion of said guide for insertion into the hole.

30. The apparatus of claim 29 wherein said member is retractable with respect to said tissue-engaging portion of said guide.

31. The apparatus of claim 29 wherein said member includes a pin.

32. The apparatus of claim 29 wherein said member includes a tooth.

33. The apparatus of claim 29 wherein said member is disposed on a sleeve that is insertable over said guide.

34. The apparatus of claim 27 wherein said member projects from and is disposed adjacent to said tissue-engaging portion of said guide.

35. The apparatus of claim 27, wherein said member comprises an enlarged lip including a recess.

36. The set of instrunent of claim 27, wherein said viewing portion in the guiding portion allows visualization of the graft in the guiding portion.

37. The set of instruments of claim 27, wherein said viewing portion comprises a window.

38. The set of instruments of claim 27, wherein said viewing portion comprises a clear material.

39. The set of instruments of claim 27, wherein a portion of said guiding portion comprises a clear material.

40. The apparatus of claim 27, wherein said tissue-engaging portion is oriented perpendicularly to said longitudinal axis.

41. A set of instruments for use during a procedure in which a tissue graft that includes bone having a layer of cartilage thereon is inserted into bone tissue, the set of instruments comprising

a guide configured to orient another instrument in said set against a surface of the bone tissue, said guide including a guiding portion disposed along a longitudinal axis for engaging said other instrument, a tissue-engaging portion, and at least one viewing portion permitting visual inspection of an interior of the guiding portion through a side wall of the guiding portion,

a drill engageable with said guiding portion for drilling a hole in the bone tissue surface for receiving the tissue graft, and

an insertion tool engageable with said guiding portion for inserting the tissue graft into the hole formed by said drill, wherein said insertion tool includes a portion having a length that is movable relative to a length of said guide to control a position at which the tissue graft is located in the hole.

42. The set of instruments of claim 41 sized to insert a tissue graft having a selected size, and further comprising at least one other set of said instruments sized to insert a tissue graft having a different selected size.

43. The set of instruments of claim 41 further comprising a dilator engageable with said guiding portion and having a distal end sized to enlarge the hole formed by said drill prior to insertion of the tissue graft.

44. The set of instruments of claim 41 further comprising a tool for removing the tissue graft from a bone.

45. The set of instruments of claim 41 further comprising a template for measuring a size of the tissue graft.

46. The set of instruments of claim 41 further comprising a device for determining an entry portal for said guide over the bone surface, said device comprising

a needle disposed along a longitudinal axis and having an open distal end, and

a plurality of prongs disposed within said needle and having resiliently curved distal tips, said prongs being slidable within said needle between a retracted position in which said distal tips are disposed within said needle and an extended position in which said distal tips project from said needle to engage the bone surface and define a plane that is perpendicular to said longitudinal axis.

47. The set of instruments of claim 41, wherein said guide is configured to orient another instrument in said set perpendicularly to the surface of the bone tissue.

48. The set of instruments of claim 41, wherein said tissue-engaging portion is oriented perpendicularly to said longitudinal axis.

49. The set of instruments of claim 41, wherein said viewing portion in the guiding portion allows visualization of the graft in the guiding portion.

50. The set of instruments of claim 41, wherein said viewing portion comprises a window.

51. The set of instruments of claim 41, wherein said viewing portion comprises a clear material.

52. The set of instruments of claim 41, wherein a portion of said guiding portion comprises a clear material.

53. A set of instruments for use during a procedure in which a tissue graft that includes bone having a layer of cartilage thereon is inserted into bone tissue, comprising

a guide configured to orient another instrument in said set against a surface of the bone tissue, said guide including a guiding portion disposed along a longitudinal axis for engaging said other instrument and a tissue-engaging portion,

a drill engageable with said guiding portion for drilling a hole in the bone tissue surface for receiving the tissue graft,

an insertion tool engageable with said guiding portion for inserting the tissue graft into the hole formed by said drill, and

a tool for removing the tissue graft from a bone, wherein said tool includes

a chisel having a hollow shaft that extends distally from a handle and terminates in a sharpened, hollow tip configured to capture the tissue graft therein, said handle having a passage therein that communicates with said hollow shaft,

a collar that is slidable over said shaft to shield said hollow tip during removal of the tissue graft therefrom, and

a member insertable into said hollow tip to engage the tissue graft and remove the tissue graft proximally through said shaft and said passage of said handle.

54. The set of instruments of claim 53 wherein said collar includes a flared opening disposed adjacent to said tip when said collar is inserted over said shaft.

55. The set of instruments of claim 53, wherein said guide is configured to orient another instrument in said set perpendicularly to the surface of the bone tissue.

56. The set of instruments of claim 53, wherein said tissue-engaging portion is oriented perpendicularly to said longitudinal axis.

57. The set of instruments of claim 53, wherein the guiding portion includes at least one viewing portion permitting visual inspection of an, interior of the guiding portion.

58. The set of instruments of claim 57, wherein said viewing portion in the guiding portion allows visualization of the graft in the guiding portion.

59. The set of instruments of claim 57, wherein said viewing portion comprises a window.

60. The set of instruments of claim 57, wherein said viewing portion comprises a clear material.

61. The set of instruments of claim 53, wherein a portion of said guiding portion comprises a clear material.

62. Apparatus for use during a procedure in which a tissue graft is inserted into bone tissue, the apparatus comprising

an insertion tool for inserting the tissue graft into a bole in the hone tissue, wherein, said insertion tool includes a portion having a length that is adjustable relative to a length of a guide to allow corresponding adjustment of a maximum amount by which the portion may extend from the guide to control a position at which the graft is located in the hole.