Cyclonic dirt cup assembly

• US 6,146,434 A
• Filed: 02/24/1999
• Issued: 11/14/2000
• Est. Priority Date: 02/24/1999
• Status: Expired due to Term

• Current Assignee: Healthy Gain Investments Limited
• Original Assignee: Hoover Company (Whirlpool Corporation)
• Inventors: Keebler, A. Ronald, Scalfani, Adam C., Miller, Daniel R., Gerber, Douglas E., Lawter, Raymond L.
• Primary Examiner(s): Smith, Duane
• Assistant Examiner(s): PHAM, MINH CHAU THI
• Application Number:
  US09/257,087
• Time in Patent Office: 629 Days
• Field of Search: 55/334, 55/335, 55/368, 55/DIG. 3, 96/385, 15/348, 15/353
• US Class Current: 55/334
• CPC Class Codes: A47L 9/1608 Cyclonic chamber constructions
• CPC Class Codes: A47L 9/1666 with filtering means
• CPC Class Codes: A47L 9/1683 Dust collecting chambers; Dust collecting receptacles
• CPC Class Codes: A47L 9/1691 Mounting or coupling means for cyclonic chamber or dust receptacles
• CPC Class Codes: Y10S 55/03 Vacuum cleaner

Abstract

A cyclonic dirt cup assembly for a vacuum cleaner has a generally conical truncated cone positioned within a dirt cup of the vacuum cleaner. The dirt cup has a wall formed with an air inlet opening for receiving a stream of dirt-laden air within the dirt cup. The cone is pivotally connected to a frame member which is removably mounted within the dirt cup. A baffle extends outwardly from a wall of the cone and is positioned adjacent the air inlet opening of the dirt cup for directing the stream of dirt-laden air in a cyclonic manner. The baffle includes a top wall, a side wall and a bottom wall. The baffle walls, the wall of the dirt cup and a wall of the cone form an air directing compartment which receives the dirt-laden air input through the inlet opening. The air directing compartment is formed with a side exit opening which provides a tangential opening for the dirt-laden air to exit the air directing compartment and begins a cyclonic action within the container for filtering dirt particles from the airstream. A filter is positioned on the frame member opposite the cone for further filtering the airstream. The cone pivots away from the frame member to provide access to the filter for cleaning thereof.

Claims

1. A cyclonic dirt cup assembly for a vacuum cleaner, said cyclonic dirt cup assembly including:

a container formed with an inlet opening for receiving a stream of dirt-laden air;

an inverted truncated cone positioned within the container and being formed with a wall, said wall having an outer surface; and

a baffle extending outwardly from the outer surface of the wall of the cone, said baffle being positioned adjacent to the inlet opening of the container and cooperating with said cone for directing the stream of dirt-laden air in a cyclonic manner about said outer surface of the wall of the wall of the cone.

2. The assembly defined in claim 1 in which the stream of dirt-laden air is input into the container generally perpendicularly to the wall of the cone.

3. The assembly defined in claim 1 in which the baffle is positioned about the inlet opening.

4. The assembly defined in claim 1 in which the container includes a wall;

in which at least a portion of the baffle abuts said container wall; and

in which the baffle, the wall of the cone and the container wall form an air directing compartment which receives the stream of dirt-laden air.

5. The assembly defined in claim 4 in which the air directing compartment is formed with an airflow exit opening for directing the stream of dirt-laden air generally tangentially relative to the cone.

6. The assembly defined in claim 1 in which the baffle includes a top wall, a side wall and a bottom wall.

7. The assembly defined in claim 2 in which a curved corner is formed between the side wall and the bottom wall of the baffle.

8. The assembly defined in claim 1 further including a removable frame member positioned within the container, said frame member having a top and a bottom.

9. The assembly defined in claim 8 in which the cone is attached to the bottom of the frame member.

10. The assembly defined in claim 9 further including a filter attached to the top of the frame member.

11. The assembly defined in claim 10 in which the cone is pivotally attached to the bottom of the frame member, said cone being pivotable away from said frame member to provide access to the filter for cleaning thereof.

12. The assembly defined in claim 8 in which the cone includes an outwardly extending top lip which overlaps the bottom of the frame member to substantially seal the cone with the frame member.

13. The assembly defined in claim 12 in which a notch is formed in the lip to provide sufficient flexibility to said lip, allowing said lip to pivot over a front edge of the bottom of the frame member.

14. The assembly defined in claim 8 further including a filter attached to the frame member.

15. A cyclonic dirt cup assembly for a vacuum cleaner, said cyclonic dirt cup assembly including:

a container formed with an inlet opening for receiving a stream of air;

a frame member removably mounted within the container;

a filter attached to the frame member, said filter being formed of an air permeable material for filtering the stream of air as said stream of air passes through said filter; and

a cone positioned within the container and pivotally attached to the frame member, said cone being pivotable away from said frame member to provide access to the filter for cleaning thereof.

16. The cyclonic dirt cup assembly defined in claim 15 in which the frame member includes a top and a bottom, and in which the filter is attached to the top of said frame member and the cone is pivotally attached to the bottom of said frame member.

17. The cyclonic dirt cup assembly defined in claim 16 in which the filter is a filter bag which extends upwardly from the top of the frame member.

18. The cyclonic dirt cup assembly defined in claim 15 in which a baffle extends outwardly from a wall of the cone, said baffle being positioned adjacent to the inlet opening of the container and cooperating with said cone for directing the stream of dirt-laden air in a cyclonic manner.

19. The cyclonic dirt cup assembly defined in claim 15 in which the stream of dirt-laden air is input into the container generally perpendicularly to the wall of the cone.

20. The assembly defined in claim 18 in which the baffle is positioned about the inlet opening;

in which the container includes a wall; and

in which the baffle, the wall of the cone and the container wall form an air directing compartment which receives the stream of dirt-laden air.