Fluid flow plate, fuel cell assembly system, and method employing same for controlling heat in fuel cells

• US 6,146,779 A
• Filed: 04/01/1999
• Issued: 11/14/2000
• Est. Priority Date: 04/01/1999
• Status: Expired due to Term

• Current Assignee: Plug Power Inc.
• Original Assignee: Plug Power Inc.
• Inventors: Walsh, Michael M.
• Primary Examiner(s): Nuzzolillo, Maria
• Assistant Examiner(s): DOVE, TRACY MAE
• Application Number:
  US09/283,391
• Time in Patent Office: 593 Days
• Field of Search: 429/24, 429/26, 429/120, 429/34
• US Class Current: 429/423
• CPC Class Codes: H01M 2300/0082 Organic polymers
• CPC Class Codes: H01M 8/0228 in the form of layered or coated products
• CPC Class Codes: H01M 8/0263 having meandering or serpentine paths
• CPC Class Codes: H01M 8/0267 having heating or cooling means, e.g. heaters or coolant flow channels
• CPC Class Codes: H01M 8/04007 related to heat exchange
• CPC Class Codes: H01M 8/04014 Heat exchange using gaseous fluids; Heat exchange by combustion of reactants
• CPC Class Codes: H01M 8/04074 Heat exchange unit structures specially adapted for fuel cell
• CPC Class Codes: H01M 8/2465 Details of groupings of fuel cells
• CPC Class Codes: H01M 8/2483 characterised by internal manifolds
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

A fluid flow plate for a fuel cell includes a generally planar-shaped body having a sealed chamber therein containing a heat-transferring fluid. A first portion of the body has an outer surface with at least one flow channel for distributing a first reactant fluid to an active region of the fuel cell. The first portion is operable to absorb heat to vaporize the heat-transferring fluid and a second portion, preferably extending beyond the active region, is operable to release heat for condensing vaporized heat-transferring fluid. Also disclosed is a system which includes a fuel cell assembly having a plurality of fuel cells and a plurality of planar-shaped heat pipes disposed between the plurality of fuel cells. A housing comprises a chamber for receiving a reactant fluid. The plurality of planar-shaped heat pipes extend into the chamber for transferring heat between the fuel cell assembly and a reactant fluid.

Claims

1. A fluid flow plate for use in a fuel cell having an active region, the fluid flow plate comprising:

a planar-shaped body having a sealed chamber therein containing a heat-transferring fluid;

said planar-shaped body having a first planar-shaped portion operable to absorb heat to vaporize said heat-transferring fluid and a second planar-shaped portion operable to release heat for condensing vaporized heat-transferring fluid; and

said first planar-shaped portion of said planar-shaped body having an outer surface having at least one flow channel for distributing a first reactant fluid to the active region of the fuel cell.

2. The fluid flow plate according to claim 1, wherein said second planar-shaped portion of said planar-shaped body extends beyond the active region of the fuel cell.

3. The fluid flow plate according to claim 1, wherein said planar-shaped at least one flow channel is integrally formed in said body.

10. The fluid flow plate according to claim 1, wherein said planar-shaped body has an inner surface defining said sealed chamber, and further comprising a wick disposed in contact with at least a portion of said inner surface, and at least one of said wick and said planar-shaped body defining a vapor passageway in said chamber for transfer of vaporized heat-transferring fluid in said chamber.

11. The fluid flow plate according to claim 10, wherein said planar-shaped body comprises first and second planar-shaped members sealed around a peripherally extending edge, said wick comprising first and second planar-shaped fine wire meshes, and further comprising a coarse wire mesh disposed between said fine wire meshes to define said vapor passageway.

12. A fuel cell assembly comprising:

a plurality of fuel cells;

a portion of said plurality of fuel cells comprising at least one fluid flow plate according to claim 1.

13. The fuel cell assembly according to claim 12, wherein said at least one fluid flow plate comprises a plurality of fluid flow plates which are interspersed in said plurality of fuel cells.

14. The fuel cell assembly according to claim 12, further comprising a housing having at least one reactant supply chamber for receiving at least one supply of reactant fluid, and wherein at least one of said fluid flow plates extends into said at least one reactant supply chamber for transferring heat between said plurality of fuel cells and said at least one supply of reactant fluid.

15. The fuel cell assembly according to claim 14, wherein said at least one reactant supply chamber comprises a first chamber and a second chamber, and said at least one supply of reactant fluid comprises a supply of fuel and a supply of oxidant for said fuel cell assembly.

4. A fluid flow plate for use in a fuel cell having an active region, the fluid flow plate comprising:

a body having a sealed chamber therein containing a heat-transferring fluid;

said body having a first portion operable to absorb heat to vaporize said heat-transferring fluid and a second portion operable to release heat for condensing vaporized heat-transferring fluid;

said first portion of said body having an outer surface having at least one flow channel for distributing a first reactant fluid to the active region of the fuel cell; and

wherein said body comprises at least one passageway extending through said body for receiving a reactant fluid, and said at least one flow channel further comprising an inlet opening onto said at least one passageway.

5. The fluid flow plate according to claim 4, wherein said at least one passageway defines a portion of at least one reactant fluid supply manifold in the fuel cell.

6. The fluid flow plate according to claim 4, wherein said at least one passageway comprises a first passageway extending through said body for receiving a reactant fluid and a second passageway extending through said body for exhausting the reactant fluid, and said at least one flow channel further comprising an inlet opening onto said first passageway and an outlet opening onto said second passageway.

7. The fluid flow plate according to claim 6, wherein said first passageway defines a portion of a reactant fluid supply manifold and said second passageway defines a portion of a reactant fluid exhaust manifold in the fuel cell.

8. The fluid flow plate according to claim 4, wherein said first portion of said body further comprises an opposite outer surface, and said opposite outer surface comprising at least one flow channel for distributing a second reactant fluid to an active region of an adjacent fuel cell.

9. The fluid flow plate according to claim 8, wherein said at least one passageway comprises first and second passageways extending through said body for receiving and exhausting, respectively, the first reactant fluid, and third and fourth passageways extending through said body for receiving and exhausting, respectively, the second reactant fluid, said at least one flow channel of said outer surface comprising an inlet opening onto said first passageway and an outlet opening onto said second passageway, said at least one flow channel of said opposite outer surface comprising an inlet opening onto said third passageway and an outlet opening onto said fourth passageway.

16. A fuel cell assembly system comprising:

a fuel cell assembly having a plurality of fuel cells defining an active region;

at least one heat pipe disposed between said plurality of fuel cells;

a housing comprising at least one chamber for receiving at least one supply of reactant fluid; and

wherein said at least one heat pipe extends into said at least one chamber for transferring heat between said fuel cell assembly and the at least one supply of reactant fluid.

17. The fuel cell assembly system according to claim 16, wherein said at least one chamber comprises a first chamber and a second chamber and the at least one supply of reactant fluid comprises a supply of reformate and a supply of air for said fuel cell assembly.

18. The system assembly system according to claim 17, wherein said at least one heat pipe comprises a planar-shaped heat pipe.

19. The system assembly system according to claim 16, wherein said housing further comprises means for humidifying the at least one supply of reactant fluid in said at least one chamber.

20. A method for forming a fluid flow plate, said method comprising:

providing a pair of planar-shaped members;

forming at least one flow channel on a surface of one of said pair of planar-shaped members;

providing a wick;

providing a heat-transferring fluid;

attaching said pair of planar-shaped members to seal said wick and said heat-transferring fluid within a chamber formed by said planar-shaped members.

21. The method according to claim 20, further comprising providing at least one passageway through said pair of planar-shaped members to form a portion of a reactant fluid manifold in a fuel cell.

22. A method for controlling heat in a fuel cell assembly system, said method comprising:

providing a plurality of heat pipes interspersed in a fuel cell assembly; and

transferring heat via said plurality of heat pipes between said fuel cell assembly and a first supply of reactant fluid.

23. The method according to claim 22, further comprising transferring heat via said plurality of heat pipes between said first supply of reactant fluid and a second supply of reactant fluid.

24. The method according to claim 22, further comprising removing heat from said fuel cell assembly via said plurality of heat pipes.

25. A method for controlling heat in a fuel cell assembly system, said method comprising:

providing a fuel cell assembly comprising a plurality of planar-shaped fluid flow plates each of which having a sealed chamber therein containing a heat-transferring fluid and each of which having an outer surface having at least one flow channel for distributing a first reactant fluid to an active region of said fuel cell assembly; and

transferring heat via said plurality of planar-shaped fluid flow plates away from said active region of said fuel cell assembly.

26. The method according to claim 25, further

comprising transferring heat via said plurality of fluid flow plates between said fuel cell assembly and the first supply of reactant fluid.

27. The method according to claim 25, further comprising transferring heat via said plurality of fluid flow plates between the first reactant fluid and a second reactant fluid.

28. A method for controlling the temperature of reactant fluids to a fuel cell, said method comprising:

providing at least one heat pipe;

providing a first supply of reactant fluid;

providing a second supply of reactant fluid; and

transferring heat, via said at least one heat pipe, between said first supply of reactant fluid and said second supply of reactant fluid.