Induction heaters for heating food, fluids or the like

• US 6,147,336 A
• Filed: 02/22/1999
• Issued: 11/14/2000
• Est. Priority Date: 02/26/1998
• Status: Expired due to Term

• Current Assignee: Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Original Assignee: The Japanese Research and Development Association for Application of Electronic Technology In Food Industry
• Inventors: Fujita, Takeshi, Hirata, Toshiyuki, Ushijima, Kazufumi
• Primary Examiner(s): Leung, Philip H.
• Application Number:
  US09/253,940
• Time in Patent Office: 631 Days
• Field of Search: 219/601, 219/620, 219/622, 219/624, 219/634, 219/653, 219/656, 219/670, 219/675, 219/676, 219/680, 219/738, 219/699, 219/700, 219/701, 219/628, 219/629, 219/630, 99/DIG. 14, 99/451
• US Class Current: 219/601
• CPC Class Codes: H05B 6/129 induction ovens
• CPC Class Codes: H05B 6/6473 combined with convection heating H05B6/6485 takes precedence
• CPC Class Codes: H05B 6/6485 further combined with convection heating
• CPC Class Codes: H05B 6/6488 combined with induction heating
• CPC Class Codes: H05B 6/766 Microwave radiation screens for windows
• CPC Class Codes: Y10S 99/14 Induction heating

Abstract

A cooking apparatus includes a fan 13 provided at the top wall of a heating chamber 2 with its front face directed downwards. A spiral coil 14 in the form of a flat disc is provided around a rotation shaft 12 above the heating chamber 2. When high-frequency current is supplied to the coil 14, the coil 14 generates an alternating magnetic flux. The magnetic flux penetrates a shielding plate 16 and the fan 13, whereby the fan 13 is inductively heated. The fan 13 draws air from the heating chamber 2 and propels the air back to the heating chamber 2, where the air is heated when it contacts the fan 13. As a result, the temperature in the heating chamber rises, so that an object placed on a turntable 5 is cooked. By such a constitution, it is not necessary to keep additional space open for a heating element because the fan 13 functions as a heating element. Accordingly, it is possible to enlarge the diameter of the fan 13 so that the blowing efficiency is enhanced. Also, by this constitution, the number of parts is reduced and the structure is simplified.

Claims

1. An induction heater that inductively heats an object, comprising:

a coil;

a power supply unit that supplies high-frequency electric power to the coil, whereby the coil inductively heats a heating element; and

a shield disposed between the heating element and the coil, wherein the shield allows a substantial amount of magnetic flux generated by the coil to pass through the shield, and wherein the shield encloses the coil and the power supply unit, except for a power cord for supplying electric current.

2. An induction heater that inductively heats an object, comprising:

a plurality of coils disposed in a line;

a power supply unit that supplies high-frequency electric power to the plurality of coils; and

a conveyor belt on a pair of rollers, the conveyor belt including a metal layer and forming a shield between the plurality of coils and a heating element placed on the conveyor belt, the shield allowing a substantial amount of magnetic flux generated by the plurality of coils to pass through the shield.

3. An induction heater that inductively heats an object, comprising:

a coil covered with a synthetic resin layer;

a metallic layer covering the synthetic resin layer; and

a power supply unit that supplies high-frequency electric power to the coil, whereby the coil inductively heats a heating element;

wherein the metallic layer forms a shield between the heating element and the coil and allows a substantial amount of magnetic flux generated by the coil to pass through the shield.

4. A cooking apparatus, comprising:

a heating chamber;

a heating element disposed inside of the heating chamber;

a coil that generates magnetic flux which inductively heats the heating element; and

a microwave generator that supplies microwaves in to the heating chamber;

wherein

a wall of the heating chamber blocks the microwaves while allowing a substantial amount of the magnetic flux to pass through the wall;

the coil is disposed outside of the heating chamber and is shielded from the microwaves by the wall; and

the heating element radiantly heats an object to be cooked.

5. The cooking apparatus according to claim 4, wherein:

the heating element is a metallic fan, provided at an inner wall of the heating chamber, that draws air from a center of the heating chamber and propels the air toward a circumference of the heating chamber; and

the coil is provided behind the metallic fan.

6. The cooking apparatus according to claim 5, wherein the coil is a spiral coil in a form of a flat disc centering on a rotation shaft of the fan.

7. The cooking apparatus according to claim 5, wherein the shield is a metallic plate provided with a number of holes at a preset hole-to-plate area ratio.

8. The cooking apparatus according to claim 5, wherein the shield is a thin, metallic plate having no holes.

9. The cooking apparatus according to claim 5, further comprising a fan guard including:

a cylindrical wall part concentrically surrounding the fan at a preset distance from an outer-most end of the fan; and

a plate part disposed in front of the fan and having an air-drawing opening and an air-blowing opening.

10. The cooking apparatus according to claim 5, wherein the fan is provided at a top wall of the heating chamber with its front face directed downwards.

11. The cooking apparatus according to claim 10, further comprising a water supply unit that supplies water onto a back of the fan.

12. The cooking apparatus according to claim 5, wherein the shield is made of metal.

13. The cooking apparatus according to claim 4, wherein the heating element is spaced from the wall of the heating chamber.

14. A fluid heating apparatus, comprising:

a fluid passage defined by a metallic pipe;

a heating element disposed in the fluid passage;

a coil disposed outside the metallic pipe; and

a power supply unit that supplies high-frequency electric power to the coil, whereby the coil inductively heats the heating elements,

wherein the heating element and the coil are located at a first portion of the metallic pipe that has a wall that is thinner than a wall of a second portion of the metallic pipe.

15. The fluid heating apparatus of claim 14, wherein the first portion of the metallic pipe is welded to the second portion of the metallic pipe.