Tunable ceramic filters

• US 6,147,577 A
• Filed: 01/15/1998
• Issued: 11/14/2000
• Est. Priority Date: 01/15/1998
• Status: Expired due to Fees

• Current Assignee: Delaware Capital Formation Incorporated (Dover Corporation)
• Original Assignee: k & L Microwave, Inc (Dover Corporation)
• Inventors: Cavey, William Weldon
• Primary Examiner(s): Pascal, Robert
• Assistant Examiner(s): Summons, Barbara
• Application Number:
  US09/007,831
• Time in Patent Office: 1,034 Days
• Field of Search: 333/202, 333/219.1, 333/235, 333/232, 333/233, 333/231, 333/208, 333/209
• US Class Current: 333/209
• CPC Class Codes: H01P 1/2084 with dielectric resonators
• CPC Class Codes: H01P 7/10 Dielectric resonators

Abstract

The present invention provides improved tunable filters that may provide more accurate tuning and a substantially greater tuning range as compared with conventional filters. Filters according to one or more aspects of the present invention may include improved tuning mechanisms, may include a CPU and a memory, wherein the CPU controls the tuning mechanism to tune to different frequencies responsive to a plurality of predefined filter characteristics stored in the memory. Filters according to one or more aspects of the present invention may further include two opposed ceramic pucks of approximately equal size, thereby providing a substantially larger tuning range than where the upper puck is simply a dielectric disk of a substantially different size. Further, the two opposed ceramic puck may be moved relative to each other in a non-rotational manner, thus reducing undesirable variations in the tuning of the filter.

Claims

1. A tunable dielectrically loaded waveguide cavity filter with an extended tuning range of at least 2 GHz comprising two opposed ceramic pucks.

2. The tunable dielectrically loaded waveguide cavity filter of claim 1 wherein each of the two opposed ceramic pucks have a height to diameter ratio of approximately 0.175 to approximately 0.225.

3. The tunable dielectrically loaded waveguide cavity filter of claim 1 wherein one of the two opposed ceramic pucks is disposed inside the other.

4. The tunable dielectrically loaded waveguide cavity filter of claim 1, wherein the tuning range is at least 15 GHz.

5. The tunable dielectrically loaded waveguide cavity filter of claim 1, wherein the two opposed ceramic pucks have a substantially similar height and diameter.

6. A tunable dielectrically loaded waveguide cavity filter comprising:

a waveguide cavity;

a rotatable shaft;

a movable ceramic puck within the waveguide cavity and coupled to the shaft, the puck moving linearly and without rotation within the waveguide cavity in response to rotation of the shaft;

a screw coupled to the shaft such that the screw rotates with the shaft; and

a nut coupled to the screw and the ceramic puck such that the nut moves linearly along the screw in response to rotation of the screw, the ceramic puck moving linearly with linear movement of the nut.

7. The tunable dielectrically loaded waveguide cavity filter of claim 6, further including a stationary ceramic puck, the moveable ceramic puck being disposed at least partially inside the stationary ceramic puck.

8. The tunable dielectrically loaded waveguide cavity filter of claim 6, further including a spring for applying a force against the screw to reduce slop.

9. The tunable dielectrically loaded waveguide cavity filter of claim 6, further including a support slideably coupled to the nut, wherein the nut slides linearly along the support in response to the rotation of the screw.

10. The tunable dielectrically loaded waveguide cavity filter of claim 6, further including an elongated, standoff coupled to the ceramic puck and the nut for connecting the nut to the ceramic puck.

11. The tunable dielectrically loaded waveguide cavity filter of claim 6, further including a motor coupled to the shaft for rotating the shaft.

12. The tunable dielectrically loaded waveguide cavity filter of claim 11, wherein the motor is a stepper motor.

13. A tunable dielectrically loaded waveguide cavity filter comprising:

a plurality of cavities coupled in series, each cavity having a pair of opposed ceramic resonators disposed therein, at least one of the resonators being moveable; and

a plurality of stepper motors each coupled to a different one of the ceramic resonators that are moveable and each configured to move the respective ceramic resonator that is moveable.

14. A tunable dielectrically loaded waveguide cavity filter having a cavity, a ceramic puck disposed in the cavity, and a graphical display for graphing a bandpass frequency characteristic of the tunable filter.

15. A tunable dielectrically loaded waveguide cavity filter comprising:

a cavity;

a ceramic puck disposed in the cavity;

a shaft coupling a stepper motor with the ceramic puck; and

a sensor at least partially disposed on the shaft and configured to sense a position of the shaft, thereby determining a position of the puck within the cavity.

16. A method for tuning a dielectrically loaded waveguide cavity filter, the method comprising the steps of:

tuning the filter to a first frequency by moving at least one of two opposed ceramic pucks within a cavity of the filter; and

tuning the filter to a second frequency at least 2 GHz away from the first frequency by moving the at least one ceramic puck within the cavity of the filter.

17. The method of claim 16, wherein the step of tuning the filter to the second frequency includes tuning the filter to a frequency at least 15 GHz away from the first frequency by moving the at least one ceramic puck within the cavity of the filter.

18. A tunable dielectrically loaded waveguide cavity filter comprising:

a plurality of waveguide cavities coupled in series, each of the cavities including a pair of opposed ceramic pucks disposed within the cavity; and

a plurality of stepper motors, the stepper motors each being coupled to one of the ceramic pucks for moving the respective ceramic pucks within the respective cavities.

20. The tunable dielectrically loaded waveguide cavity filter of claim 18, wherein the plurality of cavities includes four cavities.

21. The tunable dielectrically loaded waveguide cavity filter of claim 18, further including a sensor configured to determine whether at least one of the ceramic pucks is located at an extreme position within the respective cavity.

19. The tunable dielectrically loaded waveguide cavity filter of clam 18, wherein the plurality of stepper motors are each coupled to the respective ceramic pucks such that the respective ceramic pucks move within the respective cavities without rotation.