Auxiliary power port with integrated resettable overcurrent protection device

• US 6,147,850 A
• Filed: 12/16/1998
• Issued: 11/14/2000
• Est. Priority Date: 12/16/1998
• Status: Expired due to Fees

• Current Assignee: Yazaki North America Incorporated (Yazaki Corporation)
• Original Assignee: Yazaki Corporation
• Inventors: Johnson, Brian Everett, Gronowicz, William Jr.
• Primary Examiner(s): Jackson, Stephen W.
• Application Number:
  US09/212,807
• Time in Patent Office: 699 Days
• Field of Search: 361/93.1, 361/103, 361/106, 361/115, 361/58
• US Class Current: 361/103
• CPC Class Codes: H01C 7/021 formed as one or more layers or coatings
• CPC Class Codes: H01C 7/13 current responsive
• CPC Class Codes: H01R 13/68 with built-in fuse
• CPC Class Codes: H01R 24/58 Contacts spaced along longitudinal axis of engagement
• CPC Class Codes: H02H 9/026 Current limitation using PTC resistors, i.e. resistors with a large positive temperature coefficient

Abstract

An auxiliary power port such as is found in an automotive vehicle passenger compartment has a receptacle connected with the vehicle electrical system and a tubular, removable sleeve which fits inside the receptacle and receives a standard adapter plug of the type intended for use with automotive power ports. The exterior surface of the sleeve is covered with a layer of positive temperature coefficient (positive temperature coefficient) material, and insertion of the sleeve into the receptacle places the positive temperature coefficient layer in contact with the inner surface of the receptacle. The inner surface of the receptacle, the outer surface of the sleeve, and the positive temperature coefficient layer sandwiched therebetween form a positive temperature coefficient circuit overcurrent protection device. A number of interchangeable sleeves having different hold currents are provided for use with different electrical devices.

Claims

1. A power port for connecting a plug of an electrical device to an electrical circuit, the power port comprising:

a receptacle having means for making electrical connection with the circuit;

a sleeve for receiving the plug therein and removably insertable into the receptacle; and

a layer of positive temperature coefficient material sandwiched between an outer surface of the sleeve and an inner surface of the receptacle to conduct electrical current therebetween under normal circuit conditions and to substantially block said electrical current when the overcurrent condition occurs.

2. A power port according to claim 1 wherein the positive temperature coefficient layer is disposed on the outer surface of the sleeve such that the sleeve and the positive temperature coefficient layer are removable from the receptacle as a unit.

3. A power port according to claim 1 wherein the outer surface of the sleeve and the inner surface of the receptacle are cones having matching taper angles, whereby urging of the sleeve into the receptacle along an axis common to the cones urges the positive temperature coefficient layer into contact with the inner and outer surfaces.

4. A power port according to claim 3 further comprising means for urging the sleeve into the receptacle to thereby urge the positive temperature coefficient layer into contact with the inner and outer surfaces.

5. A power port according to claim 4 wherein the urging means comprises matingly engagable threaded means on the sleeve and on the receptacle such that rotation of the sleeve relative to the receptacle draws the sleeve into the receptacle.

6. A power port according to claim 2 further comprising a second sleeve interchangeable with the first sleeve, the second sleeve having a second positive temperature coefficient layer disposed on an outer surface thereof, the second positive temperature coefficient layer providing a level of overcurrent protection different from that of the first positive temperature coefficient layer.

7. A power port according to claim 1 wherein the means for making electrical connection with the circuit comprises a terminal disposed at a bottom end of the receptacle.

8. A power port for supplying electrical power from a circuit to an electrical device having a plug, the power port comprising:

a receptacle having a conical inner surface and means for making connection with the circuit;

a sleeve having a hollow interior for receiving the plug and a conical outer surface having a taper angle substantially matching a taper angle of the receptacle inner surface; and

a layer of positive temperature coefficient material disposed on the outer surface of the sleeve, whereby insertion of the sleeve into the receptacle places the positive temperature coefficient layer in contact with the inner surface of the receptacle.

9. A power port according to claim 8 further comprising means for urging the sleeve into the receptacle to thereby urge the positive temperature coefficient layer into contact with the receptacle inner surface.

10. A power port according to claim 9 wherein the urging means comprises a threaded element adjacent a lower end of the sleeve for engagement with a second threaded element adjacent a lower end of the receptacle such that rotation of the sleeve relative to the receptacle draws the sleeve into the receptacle.

11. A power port according to claim 8 wherein the means for making connection with the circuit comprises a terminal disposed at a bottom end of the receptacle.

12. A power port according to claim 8 further comprising a second sleeve interchangeable with the first sleeve, the second sleeve having a second positive temperature coefficient layer disposed on an outer surface thereof, the second positive temperature coefficient layer providing a level of overcurrent protection different from that of the first positive temperature coefficient layer.

13. A sleeve for providing protection against overcurrent conditions in a circuit providing electrical power to a receptacle for receiving a plug of an electrical device, the sleeve comprising:

an electrically conductive tube having an interior for receiving the plug; and

a layer of positive temperature coefficient material disposed on an outer surface of the tube, the tube insertable into the receptacle to sandwich the positive temperature coefficient layer between the tube and an interior surface of the receptacle.

14. A sleeve according to claim 13 wherein the outer surface of the tube is a cone, whereby insertion of the sleeve into a receptacle having an interior surface in the shape of a cone wedges the positive temperature coefficient layer between the outer surface of the tube and the interior surface of the receptacle.