Single-stage input current shaping technique with voltage-doubler rectifier front-end

• US 6,147,882 A
• Filed: 12/19/1998
• Issued: 11/14/2000
• Est. Priority Date: 12/19/1998
• Status: Expired due to Fees

• Current Assignee: Virginia Tech Intellectual Properties, Inc.
• Original Assignee: Delta Electronics Incorporated, Virginia Tech Intellectual Properties, Inc.
• Inventors: Huber, Laszlo, Zhang, Jindong, Lee, Fred C., Jovanovic, Milan M.
• Primary Examiner(s): STERRETT, JEFFREY L
• Application Number:
  US09/215,758
• Time in Patent Office: 696 Days
• Field of Search: 363/15-17, 363/20-21, 363/24-26, 363/34, 363/37, 363/39-40, 363/59-61, 363/142-143
• US Class Current: 363/39
• CPC Class Codes: H02M 1/10 Arrangements incorporating converting means for enabling loads to be operated at will from different kinds of power supplies, e.g. from ac or dc
• CPC Class Codes: H02M 1/4258 using a single converter stage both for correction of AC input power factor and generation of a regulated and galvanically isolated DC output voltage H02M1/4241 takes precedence
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A single-stage input-current-shaping (S² ICS) converter of the present invention integrates a voltage-doubler-rectifier front-end with a DC/DC output stage. Two families of voltage-doubler S² ICS converters are disclosed. In one family, a 2-terminal dither source is provided between a boost inductor and a common input terminal of a storage capacitor and the DC/DC output stage. The 2-terminal dither source includes two paths connected in parallel: a first path for charging and a second path for discharging the boost inductor at a high frequency (HF). In the other family, a 3-terminal dither source includes a third terminal coupled to a pulsating node of the DC/DC output stage. In the 3-terminal dither source, the HF charging path of the boost inductor is coupled between the boost inductor and the pulsating node of the DC/DC output stage, while the HF discharging path of the boost inductor is coupled between the boost inductor and the common input terminal of the storage capacitor and the DC/DC output stage. Due to the voltage-doubler-rectifier front-end, reduction of line-current harmonics can be achieved with a higher conversion efficiency, as compared to a corresponding S² ICS converter with a conventional full-bridge rectifier. In addition, a converter of the present invention requires storage capacitors of a lower voltage rating and a smaller total capacitance than the conventional S² ICS counterpart. The present invention thereby reduces the size and the cost of the power supply.

Claims

1. A single-stage input current shaping (S² ICS) converter coupled to receive a line voltage, comprising:

a front-end stage receiving said line voltage, including;

(a) a full-bridge rectifier;

(b) one or more boost inductors;

(c) first and second dither sources each coupled in series with one of said boost inductors; and

(d) first and second storage capacitors, coupled to said full-bridge rectifier in a voltage-doubler configuration and coupled respectively to said first and second dither sources, such that each of said first and second capacitors is charged by one of said boost inductors for storing energy for output; and

a DC/DC power converter stage, coupled to both said storage capacitor and said dither source, to transfer said energy stored in said storage capacitor to an output load.

2. An S² ICS converter as in claim 1, wherein said DC/DC converter stage comprises a full-bridge converter.

3. An S² ICS converter as in claim 1, wherein said one of said inductors is coupled between said line voltage and said full-bridge rectifier.

4. An S² ICS converter as in claim 1, wherein said DC/DC converter stage is controlled by a switch, such that said DC/DC converter draws a current from said storage capacitor when said switch is closed.

5. An S² ICS converter as in claim 4, wherein said boost inductor stores energy in its magnetic field while said switch is closed.

6. An S² ICS converter as in claim 4, wherein said one or more boost inductors charge said first and second storage capacitors when said switch is open.

7. An S² ICS converter as in claim 1, wherein each of said first and second dither sources include a first path for charging one of said boost inductors and a second path for discharging said one of said boost inductors, said first and second paths each including a series connection of a transformer winding and at least one of the following components:

a diode, an inductor, and a capacitor; and

wherein said DC/DC power converter stage includes a transformer inductively coupled to said transformer windings of said first path and said second path of said dither source.

8. An S² ICS converter as in claim 7, wherein said first path and said second path of said dither source are connected in parallel, such that said dither source includes a first terminal coupled to said one of said boost inductors and a second terminal coupled to both one of said first and second storage capacitors and said DC/DC converter stage, said transformer winding of said first path of said dither source being coupled to generate a voltage in opposition to the voltage across said one of said first and second capacitors, when said switch of said DC/DC converter is closed, and said transformer winding of said second path of said dither source is coupled to generate a voltage of the same direction as the voltage across said one of said first and second capacitors when said switch of said DC/DC converter is open.

9. An S² ICS converter as in claim 7, wherein said first path and said second path of said dither source are coupled at one terminal to said one of said boost inductors, such that said dither source has a first terminal being coupled to said one of said boost inductors a second terminal, being the second terminal of said second path of said dither source, coupled to both one of said first and second storage capacitors and said DC/DC converter stage, and a third terminal, being the second terminal of said first path of said dither source, coupled to any pulsating node of said DC/DC converter stage, said transformer winding of said first path of said dither source being coupled to generate a voltage in opposition to said rectified line voltage, when said switch of said DC/DC converter is closed, and said transformer winding of said second path of said dither source being coupled to generate a voltage in opposition to said rectified line voltage when said switch of said DC/DC converter is open.

10. An S² ICS converter as in claim 9, wherein said transformer windings of said first path and said second path of said dither source being provided by tapping a primary winding of said transformer of said DC/DC converter stage.

11. An S² ICS converter as in claim 1, wherein said DC/DC converter stage comprises a flyback converter.

12. An S² ICS converter as in claim 1, wherein said DC/DC converter stage comprises a half-bridge converter.

13. An S² ICS converter as in claim 1, further comprising a range-select switch coupled between said full-bridge rectifier and the common terminal of said first and second storage capacitors for activating a voltage-doubling operation when said range-select switch is closed.

14. An S² ICS converter as in claim 13, wherein said first and second boost inductors are inductively coupled.

15. An S² ICS converter as in claim 13, wherein an inductor of said first dither source and an inductor of said second dither source are inductively coupled.

16. An S² ICS converter as in claim 1, wherein said DC/DC converter stage comprises a forward converter.