Real-time on-road vehicle exhaust gas modular flowmeter and emissions reporting system

• US 6,148,656 A
• Filed: 01/05/1999
• Issued: 11/21/2000
• Est. Priority Date: 01/05/1998
• Status: Expired due to Term

• Current Assignee: Government of The United States of America, As Represented By The Administrator of The United States Environmental Protection Agency
• Original Assignee: The United States of America As Represented By The Secretary of Agriculture
• Inventors: Breton, Leo Alphonse Gerard
• Primary Examiner(s): MCCALL, ERIC SCOTT
• Application Number:
  US09/226,920
• Time in Patent Office: 686 Days
• Field of Search: 73/23.31, 73/23.32, 73/116, 73/117.2, 73/117.3, 73/118.1
• US Class Current: 73/23.31
• CPC Class Codes: F01N 13/008 Mounting or arrangement of exhaust sensors in or on exhaust apparatus sensor arrangements for engine control F02D41/1439
• CPC Class Codes: F01N 2590/08 for heavy duty applications, e.g. trucks, buses, tractors, locomotives
• CPC Class Codes: G01F 1/46 Pitot tubes
• CPC Class Codes: G01F 9/001 with electric, electro-mechanic or electronic means G01F9/008 and G01F9/02 take precedence
• CPC Class Codes: G01M 15/102 by monitoring exhaust gases
• CPC Class Codes: G01M 15/106 using pressure sensors

Abstract

An on-board vehicle emissions testing system includes an instrument module adapted to be detachably connected to the exhaust pipe of a vehicle to provide for flow of exhaust gas therethrough. The instrument module includes a differential pressure probe which allows for determination of flow rate of the exhaust gas and a gas sampling tube for continuously feeding a sample of the exhaust gas to a gas analyzer. In addition to the module, the on-board emission testing system also includes an elastomeric boot for detachably connecting the module to the exhaust pipe of the vehicle, a gas analyzer for receiving and analyzing gases sampled within the module and a computer for calculating pollutant mass flow rates based on concentrations detected by the gas analyzer and the detected flow rate of the exhaust gas. The system may also include a particulate matter detector with a second gas sampling tube feeding same mounted within the instrument module.

Claims

1. A real-time, on-road vehicle emission reporting system comprising:

means, mounted for travel with a vehicle and operative during actual road travel, for determining flow rate of exhaust gas from an engine powering the vehicle;

a gas analyzer for detecting concentration of each of a plurality of gaseous pollutants within the exhaust gas; and

calculating means for calculating and reporting mass flow rates for the gaseous pollutants in real-time based on the detected concentrations.

2. A mobile vehicle on-board testing system according to claim 1 wherein mass flow rates are each calculated as a unit mass of gaseous pollutant per unit distance travelled and further comprising distance detecting means for continuously detecting distance travelled by the vehicle.

3. A mobile vehicle on-board testing system according to claim 2 wherein said distance detecting means is a scan tool which receives data from an engine computer on-board the vehicle and which transmits the received data to said calculating means.

4. A mobile vehicle on-board testing system according to claim 3 wherein said calculating means, based on the data received from the scan tool, correlates the calculated mass flow rates with at least one engine operating parameter.

5. A vehicle emissions reporting system according to claim 1 wherein said means for determining the flow rate of the exhaust gas is a flowmeter which directly measures an actual exhaust gas flow rate.

6. A mobile vehicle on-board emissions testing system, said system comprising:

a module for detachably mounting on, a vehicle to be tested and containing a flow sensing element;

support means for attaching said module to a body portion of the vehicle;

connection means for detachably connecting said module to an exhaust pipe of the vehicle, whereby flow rate of exhaust gas of the vehicle is detected by said flow sensing element;

a downstream sampling tube for continuously sampling the exhaust gas of the vehicle;

a downstream gas analyzer for detecting concentration of each of a plurality of gaseous pollutants within the exhaust gas sampled through said downstream sample tube; and

calculating means for calculating mass flow rates for each of said gaseous pollutants based on the detected concentrations and the detected flow rate of the exhaust gas.

7. A mobile vehicle on-board emissions testing system according to claim 6 wherein said connection means comprises an elastomeric boot.

8. A mobile vehicle on-board emissions testing system according to claim 6 wherein said sampling tube is fixed within said module.

9. A mobile vehicle on-board emissions testing system according to claim 6 further comprising:

an upstream sampling tube for continuously sampling the exhaust gas of the vehicle upstream of a catalytic converter, said downstream sampling tube being located downstream of the catalytic converter; and

an upstream gas analyzer for detecting concentrations of each of said plurality of gaseous pollutants, said calculating means determining an efficiency for the catalytic converter by comparing the concentrations detected by said upstream gas analyzer with the concentrations detected by said downstream gas analyzer.

10. A mobile vehicle on-board emissions testing system according to claim 6 additionally comprising:

an open-ended gas sampling tube, mounted within said module, for continuously sampling the exhaust gas inclusive of particulates; and

at least one removably mounted filter element whereby said one filter element may be weighed before and after a known period of time during which exhaust gas from said open-ended sampling tube is passed through said one filter element.

11. A mobile vehicle on-board emissions testing system according to claim 6 wherein mass flow rates are each calculated as a unit mass of gaseous pollutant per unit distance travelled and further comprising distance detecting means for continuously detecting distance travelled by the vehicle.

12. A mobile vehicle on-board emissions testing system according to claim 11 wherein s aid distance detecting means is a scan tool which receives data from an engine computer on-board the vehicle and which transmits the received data to said calculating means.

13. A mobile vehicle on-board emissions testing system according to claim 12 wherein said calculating means, based on the data received from the scan tool, correlates the calculated mass flow rates with at least one engine operating parameter.

14. A mobile vehicle on-board emissions testing system according to claim 6 additionally comprising:

a global positioning system receiver for continuously receiving signals for use in calculating present position of the vehicle; and

wherein said calculating means repeatedly computes present position of the vehicle based on the signals from said receiver and correlates the computed present positions with the calculated mass flow rates of said pollutants.

15. A mobile vehicle on-board emissions testing system according to claim 6 wherein said calculating means also calculates fuel economy in real time.

16. A mobile vehicle on-board emissions testing system according to claim 6 further comprising support means for attaching and fixing said module to a body portion of the vehicle.

17. A mobile vehicle on-board emissions testing system according to claim 6, wherein said module comprises:

a module housing including straight pipe section having an open interior;

a flow sensing element mounted within said straight pipe section for determining the velocity of the exhaust gas flow through the open interior of said straight pipe section; and

a gas sampling tube extending into said open interior at a position fixed relative to said flow sensing element for obtaining a sample of the exhaust gas and for feeding the sample to the downstream gas analyzer.

18. A mobile vehicle on-board emissions testing system according to claim 17 wherein said module further comprises:

a pressure detector for detecting pressure of the exhaust gas flow adjacent said flow sensing element;

a temperature probe for detecting temperature of the exhaust gas flow adjacent said flow sensing element; and

a plurality of parallel vanes mounted within said open interior upstream of said flow sensing element for straightening the exhaust gas flow.

19. A mobile vehicle on-board emissions testing system according to claim 18 wherein said pressure detector comprises an annular jacket sealed around the exterior of said straight pipe section and a plurality of spaced holes extending through said straight pipe section and arranged in a circle around a circumference of said straight pipe section, said plurality of holes providing fluid communication between said open interior and said annular jacket and a pressure detector, in fluid communication with said annular jacket.