Device for supporting weak bony structures

• US 6,149,651 A
• Filed: 03/11/1999
• Issued: 11/21/2000
• Est. Priority Date: 06/02/1997
• Status: Expired due to Fees

• Current Assignee: Danek Medical, Inc. (Medtronic Plc)
• Original Assignee: SDGI Holdings Incorporated (Medtronic Plc)
• Inventors: Sherman, Michael C., Drewry, Troy
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): REIP, DAVID OWEN
• Application Number:
  US09/266,326
• Time in Patent Office: 621 Days
• Field of Search: 606/54, 606/60, 606/61, 606/62, 606/69, 606/70, 606/76, 606/77, 623/16, 623/17, 623/17.11, 623/17.16
• US Class Current: 606/60
• CPC Class Codes: A61B 17/8085 with pliable or malleable elements or having a mesh-like structure, e.g. small strips A61B17/8071, A61B17/8076 take precedence
• CPC Class Codes: A61F 2/30744 End caps, e.g. for closing an endoprosthetic cavity
• CPC Class Codes: A61F 2/44 for the spine, e.g. vertebrae, spinal discs
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/446 having a circular or elliptical cross-section substantially parallel to the axis of the spine, e.g. cylinders or frustocones
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/30115 circular-O-shaped
• CPC Class Codes: A61F 2002/30126 oval-O-shaped
• CPC Class Codes: A61F 2002/30156 triangular
• CPC Class Codes: A61F 2002/30187 D-shaped or half-disc-shaped
• CPC Class Codes: A61F 2002/30228 Cylinders of elliptical or oval basis
• CPC Class Codes: A61F 2002/30235 tubular, e.g. sleeves
• CPC Class Codes: A61F 2002/30329 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30785 parallel
• CPC Class Codes: A61F 2002/30787 inclined obliquely with respect to each other
• CPC Class Codes: A61F 2002/30789 perpendicular with respect to each other
• CPC Class Codes: A61F 2002/30912 made of expanded metal, e.g. diamond mesh or metal nets having lozenge-shaped apertures
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2230/0006 circular
• CPC Class Codes: A61F 2230/0008 : elliptical or oval
• CPC Class Codes: A61F 2230/0023 : triangular
• CPC Class Codes: A61F 2230/0034 : D-shaped
• CPC Class Codes: A61F 2230/0069 : cylindrical
• CPC Class Codes: A61F 2310/00017 : Iron- or Fe-based alloys, e.g. stainless steel
• CPC Class Codes: A61F 2310/00023 : Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00131 : Tantalum or Ta-based alloys

Abstract

A device for supporting weak bony structures comprises an elongated tubular body having first and second ends configured for contacting adjacent bony structures. A tubular body is formed by a plurality of intersecting elongate bars with a first group of bars having their longitudinal axes arranged perpendicular to the axis of the tubular body, and a second group of bars having their axes arranged at non-perpendicular angles relative to the body axis. The tubular body also includes a plurality of joints formed by the intersection of two perpendicular bars and four angled bars. The ends of the tubular body are defined only by the intersection of angled bars. The ends include a plurality of substantially flat end surfaces that have a surface area greater than the combined cross-sectional areas of the intersecting angled bars forming the joints at the end of the body. In a preferred embodiment, the end surfaces have an undercut between the surfaces and the intersecting angled bars. The tubular body can assume various shapes when viewed from an end, such as circular and non-circular shapes including at least one flat side.

Claims

1. A device for supporting weak bony structures, comprising an elongated tubular body having a first end and a second end for contacting a bony structure, and having a body tube axis along its length between said ends, said tubular body formed by a plurality of intersecting elongate bars, a first group of said bars having longitudinal axes arranged perpendicular to the body tube axis and forming continuous rings perpendicular to the body tube axis, and a second group of said bars having longitudinal axes arranged transverse to said body tube axis at non-perpendicular angles relative to said body tube axis.

2. The device for supporting weak bony structures of claim 1, wherein said tubular body includes a plurality of joints, at least some joints of said plurality being formed by the intersection of two bars from said first group with four bars from said second group.

3. The device for supporting weak bony structures of claim 1, wherein said tubular body includes at least one circumferential row of bars from said first group defining a plane perpendicular to said body axis.

4. The device for supporting weak bony structures of claim 3, wherein said tubular body includes at least two circumferential rows of bars from said first group, said rows defining substantially parallel planes that are perpendicular to said body axis.

5. The device for supporting weak bony structures of claim 1, wherein said first end and said second end of said body is formed by a plurality of end joints formed by only intersecting pairs of bars from said second group, exclusive of bars from said first group.

6. The device for supporting weak bony structures of claim 5, wherein said end joints each define flat surfaces for contacting the bony structure, said flat surfaces defining a plane that is substantially perpendicular to said body axis.

7. The device for supporting weak bony structures of claim 6, wherein:

each bar of said intersecting pairs of bars defines a cross-sectional area perpendicular to the longitudinal axes of said bar; and

each of said flat surfaces defines an end area contacting the bony structure that is greater than said cross-sectional area.

8. The device for supporting weak bony structures of claim 6, wherein each of said flat surfaces is substantially triangular in shape.

9. The device for supporting weak bony structure of claim 6, wherein each of said flat surfaces is substantially trapezoidal in shape.

10. The device for supporting weak bony structures of claim 6, wherein each of said end joints define an undercut between said flat surfaces and said intersecting pair of bars forming said end joints.

11. The device for supporting weak bony structures of claim 1, wherein said body defines a hollow chamber for receiving bone growth inducing material.

12. A device for supporting weak bony structures, comprising an elongated tubular body, said tubular body having a length and a body tube axis extending along said length, said tubular body including:

a plurality of intersecting elongate bars, a first group of said bars including at least one circumferential row of bars defining a plane perpendicular to the body tube axis, and a second group of said bars having longitudinal axes arranged at non-perpendicular angles relative to said body tube axis; and

a first end and a second end along said axis for contacting a bony structure, said first and second ends each including a plurality of end joints having a contact surface formed by the intersection of said second group of bars, exclusive of bars from said first group.

13. The device for supporting weak bony structures of claim 12, wherein said at least one circumferential row of bars forms a ring around said axis.

14. The device for supporting weak bony structures of claim 12, wherein said end joints define flat surfaces for contacting the bony structure, said flat surface defining a plane that is substantially perpendicular to said body axis.

15. The device for supporting weak bony structures of claim 14, wherein:

each bar of said plurality of intersecting elongate bars defines a cross-sectional area of the bar perpendicular to the longitudinal axes of said bar; and

each of said flat surfaces defines an end area that is greater than said cross-sectional area for contacting the bony structure.

16. The device for supporting weak bony structures of claim 15, wherein each of said flat surfaces is substantially triangular in shape.

17. The device for supporting weak bony structures of claim 15, wherein each of said flat surfaces is substantially trapezoidal in shape.

18. The device for supporting weak bony structures of claim 15, wherein each of said joints defines an undercut between said flat surfaces and said plurality of intersecting elongate bars forming said end joints.

19. A device for supporting weak bony structures, comprising an elongated tubular body having a first end and a second end for contacting a bony structure, and having a body tube axis along its length between said ends, said tubular body formed by a plurality of intersecting elongate bars, a first group of said bars having longitudinal axes arranged perpendicular to the body tube axis and forming at least one continuous ring perpendicular to the body tube axis, and a second group of said bars having longitudinal axes arranged at non-perpendicular angles relative to said body tube axis, wherein said tubular body includes a plurality of joints, at least some joints of said plurality being formed by the intersection of two bars from said first group with four bars from said second group.

20. The device for supporting weak bony structures of claim 19, wherein said tubular body includes at least two circumferential rows of bars from said first group, said rows defining substantially parallel planes that are perpendicular to said body axis.

21. The device for supporting weak bony structures of claim 19, wherein said first end and said second end of said body is formed by a plurality of end joints formed by only intersecting pairs of bars from said second group, exclusive of bars from said first group.

22. The device for supporting weak bony structures of claim 19, wherein said at least one circumferential row of bars forms a ring around said axis.

23. A device for supporting weak bony structures, comprising an elongated tubular body having a first end and a second end for contacting a bony structure, and having a body tube axis along its length between said ends, said tubular body formed by a plurality of intersecting elongate bars, a first group of said bars having longitudinal axes arranged perpendicular to the body tube axis and forming continuous rings perpendicular to the body tube axis, and a second group of said bars having longitudinal axes arranged at non-perpendicular angles relative to said body tube axis, wherein said first end and said second end of said body is formed by a plurality of end joints formed by only intersecting pairs of bars from said second group, exclusive of bars from said first group.

24. The device for supporting weak bony structures of claim 23, wherein said tubular body includes a plurality of joints, at least some joints of said plurality being formed by the intersection of two bars from said first group with four bars from said second group.

25. The device for supporting weak bony structures of claim 23, wherein said end joints each define flat surfaces for contacting the bony structure, said flat surfaces defining a plane that is substantially perpendicular to said body axis.

26. The device for supporting weak bony structures of claim 25, wherein:

each bar of said plurality of intersecting elongate bars defines a cross-sectional area perpendicular to the longitudinal axes of said bar; and

each of said flat surfaces defines an end area contacting the bony structure that is greater than said cross-sectional area.

27. The device for supporting weak bony structures of claim 25, wherein each of said flat surfaces is substantially triangular in shape.

28. The device for supporting weak bony structure of claim 25, wherein each of said flat surfaces is substantially trapezoidal in shape.

29. The device for supporting weak bony structures of claim 25, wherein each of said end joints define an undercut between said flat surfaces and said plurality of intersecting elongate bars forming said end joints.

30. The device for supporting weak bony structures of claim 23, wherein said body defines a hollow chamber for receiving bone growth inducing material.