Method for joining plastic pipes, a joint ring used in the joining and a pipe joint provided with the method

• US 6,149,756 A
• Filed: 08/24/1998
• Issued: 11/21/2000
• Est. Priority Date: 03/05/1996
• Status: Expired due to Fees

• Current Assignee: Uponor Innovation AB (Uponor Oyj)
• Original Assignee: Uponor Innovation AB (Uponor Oyj)
• Inventors: Jarvenkyla, Jyri
• Primary Examiner(s): Ball, Michael W.
• Assistant Examiner(s): Tolin, Michael A
• Application Number:
  US09/125,712
• Time in Patent Office: 820 Days
• Field of Search: 156/273.9, 156/274.2, 156/304.2, 156/304.6, 156/294, 219/535, 219/542, 219/544, 219/546, 219/547, 285/21.1, 285/21.2, 285/903
• US Class Current: 156/273.9
• CPC Class Codes: B29C 65/342 comprising at least a single wire, e.g. in the form of a winding
• CPC Class Codes: B29C 65/3424 said at least a single wire having the form of a coil spring
• CPC Class Codes: B29C 65/3464 characterised by the cross-section of said heated elements which remain in the joint or by the cross-section of their coating, e.g. being triangular
• CPC Class Codes: B29C 65/3468 characterised by the means for supplying heat to said heated elements which remain in the join, e.g. special electrical connectors of windings B29C65/3668 takes precedence
• CPC Class Codes: B29C 65/348 with a polymer coating
• CPC Class Codes: B29C 65/362 comprising at least a single wire, e.g. in the form of a winding
• CPC Class Codes: B29C 65/368 with a polymer coating
• CPC Class Codes: B29C 65/4815 Hot melt adhesives, e.g. thermoplastic adhesives
• CPC Class Codes: B29C 66/1122 Single lap to lap joints, i.e. overlap joints B29C66/45, B29C66/472, B29C66/52272 take precedence
• CPC Class Codes: B29C 66/5221 for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
• CPC Class Codes: B29C 66/55 sealing elements being incorporated into the joints, e.g. gaskets B29C66/52296 takes precedence
• CPC Class Codes: B29C 66/71 characterised by the composition of the plastics material of the parts to be joined welding bar compositions B29C65/125
• CPC Class Codes: B29K 2023/00 Use of polyalkenes or derivatives thereof as moulding material
• CPC Class Codes: B29K 2023/06 PE, i.e. polyethylene
• CPC Class Codes: B29K 2023/12 PP, i.e. polypropylene
• CPC Class Codes: F16L 47/03 Welded joints with an electrical resistance incorporated in the joint

Abstract

A method for joining a first tubular member to a second tubular member. The method provides a stretchable and compressible welding ring having a flexible inner ring, a resistance coil wound around the inner ring and at least one layer of plastic coating the resistance coil. The method includes the step of arranging the first and second tubular members in overlapping relation with an end of the first tubular member inserted into an end of the second tubular member and with the welding ring encircling the first tubular member and compressed between the first and second tubular members. The method also includes the step of applying electric energy to the resistance coil to melt the at least one layer of plastic so that, upon cooling, the respective ends of the first and second tubular members are welded to the welding ring.

Claims

1. A method for joining a first tubular member having an outer surface to a second tubular member having an inner surface, said method comprising:

(a) providing a stretchable and compressible welding ring comprising a flexible inner ring, a resistance coil wound around the inner ring and at least one layer of plastic coating the resistance coil, said welding ring being sufficiently stretchable to stretch over a rib of a ribbed pipe having a plurality of ribs or a corrugation of a corrugated pipe having a plurality of corrugations whereby it can be placed in a space or groove between the ribs or corrugations, said inner ring comprising a material that imparts pressure against the outer surface of the first tubular member and the inner surface of the second tubular member with the welding ring encircling the first tubular member and compressed between the first and second tubular members;

(b) arranging the first and second tubular members in overlapping relation with an end of the first tubular member inserted into an end of the second tubular member and with the welding ring encircling the first tubular member and compressed between the respective ends of the first and second tubular members;

(c) applying electric energy to the resistance coil to melt the at least one layer of plastic so that, upon cooling, the respective ends of the first and second tubular members are welded to the welding ring.

2. A method according to claim 1, wherein the welding ring comprises a plurality of layers of plastic coating the resistance coil.

3. A method according to claim 1, wherein the first tubular member has a plurality of alternating ridges and grooves, said welding ring being arranged in step (b) in one of the grooves in the first tubular member.

4. A method according to claim 3, wherein the welding ring is arranged in said one groove by stretching or bending it over one of the ridges.

5. A method according to claim 1, wherein the second tubular member comprises a groove therein, said welding ring being arranged in step (b) in the groove in the second tubular member.

6. A method according to claim 1, wherein a cut plastic ring is placed between the welding ring and the first tubular member in step (b) to prevent excessive deformation of the first tubular member with the welding ring compressed between the first and second tubular members.

7. A method according to claim 1, wherein a thermal insulating layer is placed between the welding ring and the first tubular member in step (b) to prevent excessive softening of the first tubular member with the welding ring compressed between the first and second tubular members.

8. A method according to claim 1, wherein a flexible joint ring of rubber or plastic is placed between the welding ring and the first tubular member in step (b).

9. An article comprising:

(a) a first tubular member comprising an outer surface;

(b) a second tubular member comprising an inner surface;

(c) a stretchable and compressible welding ring stretched around the first tubular member and compressed between the first and second tubular members;

said welding ring being sufficiently stretchable to stretch over a rib of a ribbed pipe having a plurality of ribs or a corrugation of a corrugated pipe having a plurality of corrugations whereby it can be placed in a space or groove between the ribs or corrugations, said welding ring comprising (i) a flexible inner ring, (ii) a resistance coil wound around the inner ring and (iii) at least one layer of plastic coating the resistance coil;

said inner ring comprising means for imparting pressure against the outer surface and against the inner surface with the welding ring stretched around the first tubular member and compressed between the first and second tubular members, each of said first and second tubular members being welded to the welding ring substantially without being welded to each other.

10. An article according to claim 9, wherein the first tubular member comprises a plurality of alternating ridges and grooves, said welding ring being disposed in one of the grooves.

11. An article according to claim 9, wherein the second tubular member comprises a groove, said welding ring being disposed in the groove.

12. A joint ring for joining a first tubular member comprising an outer surface to a second tubular member comprising an inner surface, the joint ring comprising a stretchable and compressible welding ring, said welding ring comprising a flexible inner ring, a resistance coil wound around the inner ring and at least one layer of plastic coating the resistance coil, said inner ring comprising means for imparting pressure against the outer surface of the first tubular member and the inner surface of the second tubular member with the welding ring stretched around the first tubular member and compressed between the first and second tubular members, said welding ring being sufficiently stretchable to stretch over a rib of a ribbed pipe having a plurality of ribs or a corrugation of a corrugated pipe having a plurality of corrugations whereby it can be placed in a space or groove between the ribs or corrugations.

13. A joint ring according to claim 12, wherein the welding ring comprises a plurality of layers of plastic coating the resistance coil.

14. A joint ring according to claim 13, wherein a first of the plurality of layers closest to the resistance coil has a higher melting point than other of the plurality of layers.

15. A joint ring according to claim 12, wherein the at least one layer of plastic coating has a conical cross-section.

16. A joint ring according to claim 12, wherein the resistance coil consists of a spring-like material.

17. A joint ring according to claim 12, wherein the inner ring is coated with a thin layer of extruded plastic.

18. A joint ring according to claim 12, wherein the inner ring comprises a fluropolymer.

19. A joint ring according to claim 12, wherein the inner ring has a ductility in a range of about 10-15%.