Method for conversion of waste plastics to lube oil
First Claim
1. A process for making a high VI lubricating oil composition comprising the steps of:
- (a) passing a waste plastics feed comprising polyethylene to a pyrolysis zone, having a sub-atmospheric pressure, whereby at least a portion of said waste plastics feed is cracked, thereby forming a pyrolysis zone effluent comprising 1-olefins and n-paraffins;
(b) passing said pyrolysis zone effluent to a separations zone, thereby separating said pyrolysis zone effluent into at least one heavy fraction and one middle fraction, said middle fraction comprising 1-olefins;
(c) passing at least a portion of said pyrolysis effluent heavy fraction to a catalytic hydrotreating zone wherein at least a portion of said pyrolysis effluent heavy fraction is contacted with a hydrotreating catalyst at hydrotreating conditions, thereby producing a hydrotreated pyrolysis effluent heavy fraction;
(d) passing at least a portion of said hydrotreated pyrolysis effluent heavy fraction to a catalytic isomerization dewaxing zone, wherein at least a portion of said hydrotreated pyrolysis effluent heavy fraction is contacted with an isomerization dewaxing catalyst at isomerization dewaxing conditions, wherein at least a portion of said hydrotreated pyrolysis effluent heavy fraction is converted to a high VI lubricating oil composition; and
(e) wherein said high VI lubricating oil composition comprises a lube fraction having a kinematic viscosity at 100°
C. of at least about 8 cSt.
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Accused Products
Abstract
The invention includes a process of making a lubricating oil composition including: a process for making a high VI lubricating oil composition including the steps of (1) contacting a waste plastics feed including mainly polyethylene in a pyrolysis zone at pyrolysis conditions, whereby at least a portion of the waste plastics feed is cracked, thereby forming a pyrolysis zone effluent including 1-olefins and n-paraffins; (2) passing the pyrolysis zone effluent, including a heavy fraction and a middle fraction, the pyrolysis effluent middle fraction including 1-olefins, to a separations zone; where the pyrolysis effluent heavy fraction portion is separated from the pyrolysis effluent middle fraction; (3) passing the pyrolysis effluent heavy fraction to a hydrogenation zone; and (4) passing at least a portion of the hydrogenation zone effluent to a catalytic isomerization dewaxing zone, where at least a portion of the hydrogenation zone effluent is contacted with a isomerization dewaxing catalyst at isomerization dewaxing conditions thereby forming a high VI lubricating oil composition.
105 Citations
28 Claims
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1. A process for making a high VI lubricating oil composition comprising the steps of:
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(a) passing a waste plastics feed comprising polyethylene to a pyrolysis zone, having a sub-atmospheric pressure, whereby at least a portion of said waste plastics feed is cracked, thereby forming a pyrolysis zone effluent comprising 1-olefins and n-paraffins; (b) passing said pyrolysis zone effluent to a separations zone, thereby separating said pyrolysis zone effluent into at least one heavy fraction and one middle fraction, said middle fraction comprising 1-olefins; (c) passing at least a portion of said pyrolysis effluent heavy fraction to a catalytic hydrotreating zone wherein at least a portion of said pyrolysis effluent heavy fraction is contacted with a hydrotreating catalyst at hydrotreating conditions, thereby producing a hydrotreated pyrolysis effluent heavy fraction; (d) passing at least a portion of said hydrotreated pyrolysis effluent heavy fraction to a catalytic isomerization dewaxing zone, wherein at least a portion of said hydrotreated pyrolysis effluent heavy fraction is contacted with an isomerization dewaxing catalyst at isomerization dewaxing conditions, wherein at least a portion of said hydrotreated pyrolysis effluent heavy fraction is converted to a high VI lubricating oil composition; and (e) wherein said high VI lubricating oil composition comprises a lube fraction having a kinematic viscosity at 100°
C. of at least about 8 cSt. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24)
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25. A process for making a high VI lubricating oil composition comprising the steps of:
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(a) passing a waste plastics feed comprising polyethylene to a pyrolysis zone having a temperature of from about 600°
C. to about 700°
C. and pressure not greater than about 0.75 atm., whereby at least a portion of said waste plastics feed is cracked, thereby forming a pyrolysis zone effluent comprising 1-olefins and n-paraffins;(b) passing said pyrolysis zone effluent, to a separations zone, thereby separating said pyrolysis zone effluent into at least one heavy fraction and one middle fraction, said middle fraction comprising 1-olefins; (c) passing at least a portion of said pyrolysis effluent heavy fraction to a catalytic hydrotreating zone wherein at least a portion of said pyrolysis effluent heavy fraction is contacted with a hydrotreating catalyst at hydrotreating conditions, thereby producing a hydrotreated pyrolysis effluent heavy fraction; (d) passing at least a portion of said hydrotreated pyrolysis effluent heavy fraction to a catalytic isomerization dewaxing zone, wherein at least a portion of said hydrotreated pyrolysis effluent heavy fraction is contacted with an isomerization dewaxing catalyst at isomerization dewaxing conditions, wherein at least a portion of said hydrotreated pyrolysis effluent heavy fraction is converted to a high VI lubricating oil composition; (e) wherein said high VI lubricating oil composition comprises a lube fraction having a kinematic viscosity at 100°
C. of at least about 8 cSt; and(f) wherein said high VI lubricating oil composition has a pour point not greater than about 15°
F. - View Dependent Claims (26, 27, 28)
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Specification