Variable frequency motor starting system and method

• US 6,150,776 A
• Filed: 05/04/1999
• Issued: 11/21/2000
• Est. Priority Date: 05/04/1999
• Status: Active Grant

• Current Assignee: Metropolitan Industries, Inc. (Emecole Metro, LLC)
• Original Assignee: Metropolitan Industries, Inc. (Emecole Metro, LLC)
• Inventors: Belehradek, Anton, Potter, Richard W.
• Primary Examiner(s): Masih, Karen
• Application Number:
  US09/304,757
• Time in Patent Office: 567 Days
• Field of Search: 318/139, 318/732, 318/705, 318/719, 318/722, 318/827
• US Class Current: 318/139
• CPC Class Codes: H02P 1/30 by progressive increase of frequency of supply to primary circuit of motor

Abstract

A variable frequency motor starting system has a variable frequency AC power supply for generating an AC power output signal applied to an AC motor. A controller is coupled to the variable frequency AC power supply for producing a control signal for adjusting the frequency of the AC power output signal produced. Upon initially applying power to an AC motor or detection of a starting current for an AC motor, the controller adjusts the frequency of the power output signal applied to the AC motor. The frequency of the power output signal is adjusted to a value below the value of the typical operating frequency. The value of the frequency can be increased to the final operating value.

Claims

1. A variable frequency motor starting system comprising:

a variable frequency AC power supply for generating an AC power output signal having a variable frequency, including a power output terminal adapted for applying the AC power output signal to an AC motor; and

a controller coupled to the variable frequency AC power supply for producing a control signal for adjusting the frequency of the variable frequency AC power supply, wherein the controller adjusts the frequency from a first value to a second value, the second value being below the first value and then adjusts the frequency by increasing the frequency from the second value to a final value.

2. A system as in claim 1, further comprising a detector for detecting the application of the AC power output signal to the AC motor for starting the AC motor, wherein the controller adjusts the value of the frequency of the variable frequency AC power supply, in response thereto.

3. A system as in claim 2, wherein the detector includes a current detector for detecting a starting current provided to the AC motor via the power output terminal.

4. A system as in claim 1, further comprising a DC power source coupled to the variable frequency AC power supply, and wherein the variable frequency AC power supply includes a DC to AC power converter.

5. A system as in claim 4, wherein the DC power source comprises at least one battery.

6. A system as in claim 5, wherein at least one battery is rechargeable.

7. A system as in claim 1, wherein the variable frequency AC power supply includes a plurality of bridge-type inverters.

8. A system as in claim 1, wherein the final value comprises the first value.

9. A system as in claim 1, which includes a detector of a selected condition indicative of starting the AC motor.

10. A system as in claim 9, wherein the selected condition comprises the presence of a selected electrical parameter indicative of starting the motor.

11. A system as in claim 1, wherein the adjustment of the frequency from the first value to the second value includes a controlled ramp down of the frequency.

12. A system as in claim 1, wherein the adjustment of the frequency from the second value to the final value includes a controlled ramp up of the frequency.

13. A system as in claim 1, wherein the envelope of the AC power output signal applied to the motor is continuous.

14. A system as in claim 1 wherein the controller comprises a programmed processor and pre-stored executable instructions.

15. A system as in claim 1 wherein the detector is coupled to at least one of an energy input port for the supply and the output terminal.

16. A system as in claim 1 which includes a condition detector coupled to the controller wherein the detector responds to a predetermined external stimulus.

17. A system as in claim 16 wherein the external stimulus takes the form of a predetermined signal.

18. A system as in claim 16 wherein the predetermined signal comprises an indicator of the presence of a selected fluid.

20. A method as in claim 14 further comprising, prior to the step of adjusting a nominal frequency of the applied varying voltage, the step of detecting a need to start the AC motor.

21. A method as in claim 20, wherein said step of detecting the need to start the AC motor includes detecting a starting current.

19. A method of starting an AC motor comprising:

applying a varying voltage to an AC motor;

adjusting a nominal frequency of the applied varying voltage from a first value to a second value, wherein the second value is below the typical operating frequency of the applied voltage; and

selectively increasing the value of the frequency of the applied varying voltage from the second value to a final value.

22. A method as in claim 19 further comprising, after the step of selectively increasing the value of the frequency of the applied varying voltage from the second value to a final value, maintaining the value of the frequency of the applied varying voltage at the final value until the AC motor is subsequently stopped and needs to be restarted.

23. A method as in claim 19, wherein the final value comprises the first value.

24. A method as in claim 19, wherein the step of adjusting a nominal frequency of the applied varying voltage includes adjusting the frequency from the first value to the second value in a controlled ramp down of the frequency.

25. A method as in claim 19, wherein the step of adjusting a nominal frequency of the applied varying voltage from a first value to a second value includes linearly adjusting the nominal frequency of the applied varying voltage from the first value to the second value.

26. A method as in claim 19, wherein the step of selectively increasing the frequency of an applied varying voltage includes increasing the frequency from the second value to the final value in a controlled ramp up of the frequency.

27. A method as in claim 19, wherein the step of selectively increasing the frequency of an applied varying voltage includes linearly increasing the frequency from the second value to the final value.

28. A variable frequency motor starting system comprising:

a variable frequency power supply for generating a variable power output signal having a variable frequency, including a power output terminal adapted for applying the power output signal to a motor; and

a controller coupled to the variable frequency power supply for producing a control signal for adjusting the frequency of the variable frequency power supply, wherein the controller adjusts the frequency from a first value to a second value, in response to the control signal, the second value being less than the first value, and then adjusts the frequency by increasing the frequency from the second value to a final value.

29. A system as in claim 28, further comprising a detector for detecting the application of the power output signal to a stepping motor for starting that motor, wherein the controller adjusts the value of the frequency of the variable frequency power supply, in response thereto.

30. A system as in claim 28, which includes an element for detecting a starting electrical characteristic of the motor via the power output terminal.

31. A system as in claim 28, further comprising a DC power source coupled to the variable frequency power supply.

32. A system as in claim 31, wherein the DC power source comprises at least one battery.

33. A method of starting a motor comprising:

applying a varying voltage to a selected motor;

adjusting a nominal frequency of the applied varying voltage from a first value to a second value, wherein the second value is less than the first value; and

selectively increasing the value of the frequency of the applied varying voltage from the second value to a final value in response to motor performance.

34. A method as in claim 33 further comprising, prior to the step of adjusting a nominal frequency of the applied varying voltage, the step of detecting a need to start the motor.

35. A method as in claim 34, wherein the step of detecting the need to start the AC motor includes detecting a starting current.

36. A method as in claim 33, wherein the final value comprises the first value.

37. A method as in claim 33, wherein the step of adjusting a nominal frequency of the applied varying voltage includes adjusting the frequency from the first value to the second value in a controlled ramp down of the frequency.