Distance detector for focus control in laser beam machine

• US 6,150,826 A
• Filed: 12/23/1998
• Issued: 11/21/2000
• Est. Priority Date: 12/26/1997
• Status: Expired due to Term

• Current Assignee: Mitsubishi Denki Kabushiki Kaisha (Mitsubishi Electric Corporation)
• Original Assignee: Mitsubishi Denki Kabushiki Kaisha (Mitsubishi Electric Corporation)
• Inventors: Tanaka, Kentaro, Hokodate, Toshiyuki
• Primary Examiner(s): Metjahic, Safet
• Assistant Examiner(s): Deb, Anjan K
• Application Number:
  US09/219,776
• Time in Patent Office: 699 Days
• Field of Search: 324/658, 324/662, 324/683, 324/686, 702/66, 702/70, 702/71, 702/74, 702/75
• US Class Current: 324/662
• CPC Class Codes: B23K 26/04 Automatically aligning, aiming or focusing the laser beam, e.g. using the back-scattered light
• CPC Class Codes: G01B 7/003 for measuring position, not involving coordinate determination coordinate measuring G01B7/004
• CPC Class Codes: G01B 7/023 for measuring distance between sensor and object G01B7/082 and G01B7/102 take precedence

Abstract

A distance detector detects a distance between a focal position and a workpiece by use of a capacitance. A sensing electrode forms the capacitance relative to said workpiece. An input signal generator generates an alternating signal or an input signal that is input into the sensing electrode. A signal detector detects an alternating signal or a detection signal that is generated at the sensing electrode and that has a value varied in accordance with the capacitance. A computing unit receives the input signal from the input signal generator and the detection signal from the signal detector. The computing unit extracts a component having the same frequency as a frequency of the input signal from the detection signal. Thus, it computes the extracted component to generate a distance information output representing the distance between the focal position and the workpiece.

Claims

1. A distance detector for use in a laser beam machine, said laser beam machine detecting a distance between a focal position of a laser beam and a workpiece by use of a capacitance, then irradiating a condensed laser beam on said workpiece for laser beam machining, while controlling said distance between said focal position and said workpiece, said distance detector comprises:

a sensing electrode forming a capacitance relative to said workpiece;

an input signal generator generating a first alternating signal defining an input signal, said input signal being input into said sensing electrode;

a signal detector detecting a second alternating signal defining a detection signal, said detection signal being generated at said sensing electrode and having a value varied in accordance with said capacitance between said sensing electrode and said workpiece;

a computing unit receiving said input signal from said input signal generator and said detection signal from said signal detector, said computing unit extracting a component having a same frequency as a frequency of said input signal from said detection signal, thereby computing said extracted component to generate a distance information output representing said distance between said focal position and said workpiece.

2. A distance detector according to claim 1, in which said input signal generator has a constant alternating current source.

3. A distance detector according to claim 1, in which said input signal generator has a constant alternating voltage source.

4. A distance detector according to claim 1, in which said input signal generator outputs a sinusoidal wave of a specific frequency.

5. A distance detector according to claim 1, in which said computing unit detects a phase of said input signal and synchronously rectifies said detection signal on the basis of said phase of said input signal.

6. A distance detector according to claim 1, in which said computing unit has a multiplying circuit and a smoothing circuit, said multiplying circuit multiplying said input signal and said detection signal, said smoothing circuit smoothing an output of said multiplying circuit.

7. A distance detector according to claim 1, in which said computing unit samples said detection signal on the basis of a timing or a phase of said input signal, thereby computing said detection signal to generate said distance information output.

8. A distance detector according to claim 5, in which said computing unit further has a phase shifting circuit, said computing unit shifting and controlling a phase of said input signal by said phase shifting circuit so as to compute said detection signal on the basis of a phase-controlled input signal.

9. A distance detector according to claim 6, in which said computing unit further has a phase shifting circuit, said computing unit shifting and controlling a phase of said input signal by said phase shifting circuit so as to compute said detection signal on the basis of a phase-controlled input signal.

10. A distance detector according to claim 7, in which said computing unit further has a phase shifting circuit, said computing unit shifting and controlling a phase of said input signal by said phase shifting circuit so as to compute said detection signal on the basis of a phase-controlled input signal.

11. A distance detector according to claim 5, in which said computing unit further has a phase shifting circuit, said computing unit shifting and controlling a phase of said detection signal by said phase shifting circuit so as to compute a phase-shifted detection signal on the basis of said input signal.

12. A distance detector according to claim 6, in which said computing unit further has a phase shifting circuit, said computing unit shifting and controlling a phase of said detection signal by said phase shifting circuit so as to compute a phase-shifted detection signal on the basis of said input signal.

13. A distance detector according to claim 7, in which said computing unit further has a phase shifting circuit, said computing unit shifting and controlling a phase of said detection signal by said phase shifting circuit so as to compute a phase-shifted detection signal on the basis of said input signal.

14. A distance detector according to claim 5, in which said input signal generator generates dual alternating signals of different phase as said input signal, one of said dual alternating signals being input into said sensing electrode, the other of said dual alternating signals being input into said computing unit.

15. A distance detector according to claim 6, in which said input signal generator generates dual alternating signals of different phase as said input signal, one of said dual alternating signals being input into said sensing electrode, the other of said dual alternating signals being input into said computing unit.

16. A distance detector according to claim 7, in which said input signal generator generates dual alternating signals of different phase as said input signal, one of said dual alternating signals being input into said sensing electrode, the other of said dual alternating signals being input into said computing unit.