Electromechanical and electrochemical impedance spectroscopy for measuring and imaging fatigue damage

• US 6,151,969 A
• Filed: 07/14/1998
• Issued: 11/28/2000
• Est. Priority Date: 07/14/1998
• Status: Expired due to Term

• Current Assignee: Southwest Research Institute
• Original Assignee: Southwest Research Institute
• Inventors: Miller, Michael A., Hudak, Stephen J. Jr.
• Primary Examiner(s): Noori, Max
• Application Number:
  US09/115,114
• Time in Patent Office: 868 Days
• Field of Search: 73/799, 73/763, 73/808, 204/404, 324/71.1
• US Class Current: 73/808
• CPC Class Codes: G01N 17/02 Electrochemical measuring systems for weathering, corrosion or corrosion-protection measurement

Abstract

EIS and EMIS methods of assessing the fatigue status of a material. The EIS method uses an electrochemical transducer cell to apply electrical perturbations to the material, and to acquire voltage and current measurements over a range of frequencies. The impedance at each frequency is calculated, resulting in impedance spectrum data. This data is correlated to reference data representing the fatigue life of the material. The EMIS method is similar except that mechanical instead of electrical perturbations are applied to the material.

Claims

1. A method of measuring the fatigue damage of a material without mechanical loading of the material and using electrochemical impedance data, comprising the steps of:

placing an electrochemical transducer cell against said material, said cell containing a contact electrode immersed in an electrolyte;

applying a sinusoidal electrical perturbation between said material and said contact electrode at a first frequency, thereby providing an input voltage value;

measuring the current passing through said electrolyte during said applying step;

repeating said applying and measuring steps for a number of frequencies of said electrical perturbation, thereby obtaining data for a number of input voltage values and a number of output current values;

calculating an impedance value for each of said input voltages and output currents, thereby obtaining a frequency spectrum of electrochemical impedance values for said material; and

analyzing said spectrum to determine the fatigue status of said material.

2. The method of claim 1, further comprising the step of controlling the electrochemical condition of said cell to a desired electrochemical state of said material.

3. The method of claim 2, wherein said electromechanical condition is an open circuit potential state of said cell.

4. The method of claim 2, wherein said electromechanical condition is a constant passive polarization state of said cell.

5. The method of claim 1, wherein said analyzing step is performed by calculating a parameter based from the high and low frequency limits of an impedance arc formed by said impedance spectrum.

6. The method of claim 1, wherein said material is a non metallic material that is at least partly conductive.

7. The method of claim 1, wherein said material has a coating and wherein said analyzing step determines the fatigue state of either said material or said coating separately.

8. A method of measuring the fatigue damage of a material, without mechanical loading of the material and using electrochemical impedance data, comprising the steps of:

placing an electrochemical transducer cell against said material, said cell containing a contact electrode immersed in an electrolyte;

applying a white noise voltage perturbation between said material and said contact electrode;

measuring the current passing through said electrolyte during said applying step, thereby obtaining a response current signal;

processing said white noise signal and said response current signal to obtain a transfer function and to calculate a frequency spectrum of electrochemical impedance values for said material; and

analyzing said spectrum to determine the fatigue status of said material.

9. A method of measuring the fatigue damage of a material, using electromechanical impedance data, comprising the steps of:

placing an electrochemical transducer cell against said material, said cell containing a contact electrode immersed in an electrolyte;

applying a cyclic mechanical strain perturbation to said material;

measuring the current passing through said electrolyte during said applying step;

repeating said applying and measuring steps for a number of frequencies of said cyclic strain, thereby obtaining data for a number of input strain values and a number of output current values;

calculating an impedance value for each of said input strain values and output current values, thereby obtaining a frequency spectrum of electromechanical impedance values for said material; and

analyzing said spectrum to determine the fatigue status of said material.

10. The method of claim 9, wherein said strain perturbation is a direct mechanical perturbation.

11. The method of claim 9, wherein said strain perturbation is a mechanically induced electrical perturbation.

12. The method of claim 9, further comprising the step of controlling the electrochemical condition of said cell to a desired electrochemical state of said material.

13. The method of claim 12, wherein said electromechanical condition is an open circuit potential state of said cell.

14. The method of claim 12, wherein said electromechanical condition is a constant passive polarization state of said cell.

15. The method of claim 9, wherein said analyzing step is performed by calculating a parameter based from the high and low frequency limits of an impedance arc formed by said impedance spectrum.

16. The method of claim 9, wherein said material is a non metallic material that is at least partly conductive.

17. The method of claim 9, wherein said material has a coating and wherein said analyzing step determines the fatigue state of either said material or said coating separately.

20. The method of claim 9, wherein the mechanical perturbations are from mechanical spectrum loading.

18. A method of measuring the fatigue damage of a material, without mechanical loading of the material and using electrochemical impedance data, comprising the steps of:

placing an electrochemical transducer cell array against said material, said cell array having an array of contact electrodes immersed in an electrolyte;

applying a sinusoidal electrical perturbation between said material and said contact electrodes at a first frequency, thereby providing an input voltage value;

measuring the current passing through said electrolyte during said applying step;

repeating said applying and measuring steps for a number of frequencies of said electrical perturbation, thereby obtaining a two-dimensional array of data for a number of input voltage values and a number of output current values;

calculating an impedance value for each of said input voltages and output currents, thereby obtaining a spatial spectral image of electrochemical impedance values for said material; and

analyzing said spectral image to determine the fatigue status of said material.

19. A method of measuring the fatigue damage of a material, using electromechanical impedance data, comprising the steps of:

placing an electrochemical transducer cell array against said material, said cell having an array of contact electrodes immersed in an electrolyte;

applying a cyclic mechanical strain perturbation to said material;

measuring the current passing through said electrolyte during said applying step;

repeating said applying and measuring steps for a number of frequencies of said cyclic strain, thereby obtaining a two-dimensional array of data for a number of input strain values and a number of output current values;

calculating an impedance value for each of said input strain values and output current values, thereby obtaining a spatial spectral image of electromechanical impedance values for said material; and

analyzing said spectral image to determine the fatigue status of said material.

21. The method of claim 19, wherein the mechanical perturbations are from mechanical spectrum loading.