Valve modulation method and system utilizing same

• US 6,152,376 A
• Filed: 01/25/1999
• Issued: 11/28/2000
• Est. Priority Date: 02/21/1997
• Status: Expired due to Fees

• Current Assignee: Heat-Timer Corporation
• Original Assignee: Heat-Timer Corporation
• Inventors: Shprecher, Daniel, Sandelman, David
• Primary Examiner(s): Tapolcai, William E.
• Application Number:
  US09/236,430
• Time in Patent Office: 673 Days
• Field of Search: 251/11, 236/68 R
• US Class Current: 236/68.00R
• CPC Class Codes: G05D 23/1921 using a thermal motor

Abstract

A valve modulation method and a system utilizing the method is provided. In a hydronic heating system having primary and secondary loops, a simple two-position valve is powered on an intermittent duty cycle to regulate the amount of flow of boiler water from the primary loop to a radiation system in the secondary loop. The actuator of the valve is pre-powered so that it is fully responsive to this intermittent duty cycle. By only supplying power to the actuator of the valve intermittently, the piston of the valve remains in a partially open position, and allows some flow to pass from the primary loop to the secondary loop. The position of the valve remains constant, owing to the duty cycle being shorter than the response time of the valve. By pre-powering the valve, the lag time it takes for the valve to become responsive to changes in the duty cycle is significantly reduced or eliminated. In this fashion, the temperature of the water in the secondary loop may be controlled.

Claims

1. A method of modulating a valve, the valve having a closing member movable between an open position and a closed position and an electric actuator for moving the closing member, said method comprising the steps of:

a) pre-powering the electric actuator for a predetermined period of time; and

b) supplying power to the electric actuator in a series of intermittent cycles so that power is supplied during a first portion of each of said cycles and not supplied during a second portion of each of said cycles.

2. A valve modulating method according to claim 1, wherein said step b) further comprises the step of:

c) maintaining the closing member in any position intermediate the open position and the closed position so that the valve is partially open.

3. A valve modulating method according to claim 1, wherein the greater the ratio of the first portion of the cycle to the second portion of the cycle is, the closer to one of the open position and the closed position the closing member is.

4. A valve modulating method according to claim 2, wherein the greater the ratio of the first portion of the cycle to the second portion of the cycle is, the closer to one of the open position and the closed position the closing member is.

5. A valve modulating method according to claim 1, further comprising the step of:

d) selecting a cycle duration shorter than a response time of the valve.

6. A valve modulation method according to claim 1, said pre-powering step a) comprising the steps of:

e) determining if the valve is responsive to being controlled via said power supply step b);

f) activating a timer to measure how much of the predetermined period of time has elapsed if it is determined in step e) that the valve is not responsive;

g) supplying power to the actuator for the predetermined period of time.

7. A valve modulation method according to claim 6, wherein, after steps E-G are performed, the valve is responsive to being controlled via step b).

8. A valve modulation method according to claim 7, wherein when the valve is responsive to being controlled via step b), the closing member is maintainable in any position intermediate the open position and the closed position.

9. A valve modulation method according to claim 1, wherein said pre-powering step a) may be performed whenever step b) is not being performed.

10. A valve modulation method according to claim 1, the valve being used to control a fluid temperature by way of the position of the closing member, further comprising the step of:

i) disabling step a) if the fluid temperature to be controlled has reached a target temperature.

11. A method of modulating a valve according to claim 1, wherein the losing member is a piston movable between a first position and a second position for opening and closing the valve, and wherein the electric actuator includes a cylinder connected to the piston and filled with a substance that expands when heated and an electric heater in thermal communication with the cylinder for heating the cylinder and expanding the substance and thereby displacing the piston from the first position towards the second position,

wherein said pre-powering step a) further comprises preheating the substance with the electric heater for a predetermined period of time;

and

wherein said power supplying step b) further comprises varying the position of the piston by varying a duty cycle of the heater.

12. A valve modulating method according to claim 11, wherein said position-varying step b) further comprises the step of:

c) maintaining the piston in any position intermediate the first and second positions so that the valve is partially open.

13. A valve modulating method according to claim 11, wherein the displacement of the piston is directly proportional to a power-on to power-off ratio of the duty cycle.

14. A valve modulating method according to claim 11, further comprising the step of:

d) selecting a duty cycle duration shorter than a response time of the valve.

15. A valve modulation method according to claim 11, said preheating step a) comprising the steps of:

e) determining if the valve is responsive to being controlled via step b);

f) activating a timer to measure how much of the predetermined period of time has elapsed if it is determined in step e) that the valve is not responsive;

g) supplying power to the heater for the predetermined period of time.

16. A valve modulation method according to claim 11, wherein, after steps E-G are performed, the valve is responsive to being controlled via step b).

17. A valve modulation method according to claim 11, wherein said pre-powering step a) may be performed whenever step b) is not being performed.

18. A valve modulation method according to claim 11, the valve being used to control a fluid temperature by way of the position of the closing member, further comprising the step of:

i) disabling step a) if the fluid temperature to be controlled has reached a target temperature.

19. A method of modulating a valve, the valve having a closing member movable between an open position and a closed position and an electric actuator for moving the closing member, said method comprising the steps of:

a) initializing the electric actuator so that it will be responsive; and

b) supplying power to the initialized actuator in a series of intermittent cycles so that power is supplied during a first portion of each of said cycles and not supplied during a second portion of each of said cycles.