Surgical knot tying instrument

• US 6,152,934 A
• Filed: 06/14/1999
• Issued: 11/28/2000
• Est. Priority Date: 06/14/1999
• Status: Expired due to Term

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Dober, Julie D., Harper, Kevin A.
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): Trinh, (Vikki) Hoa B.
• Application Number:
  US09/332,802
• Time in Patent Office: 533 Days
• Field of Search: 606/139, 606/144, 606/148, 606/143, 606/146, 606/102, 606/113
• US Class Current: 606/139
• CPC Class Codes: A61B 17/04 for suturing wounds; Holders or packages for needles or suture materials suture materials A61L17/00
• CPC Class Codes: A61B 17/0469 Suturing instruments for use in minimally invasive surgery, e.g. endoscopic surgery
• CPC Class Codes: A61B 17/0483 Hand-held instruments for holding sutures A61B17/0469 takes precedence; other holders for needles or sutures A61B17/06061; surgical forceps A61B17/28; surgical pincettes A61B17/30
• CPC Class Codes: A61B 17/0487 Suture clamps, clips or locks, e.g. for replacing suture knots; Instruments for applying or removing suture clamps, clips or locks suture anchors A61B17/0401; wound clamps or clips A61B17/08; ligaturing clamps or clips A61B17/122
• CPC Class Codes: A61B 2017/0454 the anchor being crimped or clamped on the suture
• CPC Class Codes: A61B 2017/0464 for soft tissue
• CPC Class Codes: A61B 2017/0474 Knot pushers
• CPC Class Codes: A61B 2017/0475 using sutures having a slip knot
• CPC Class Codes: A61B 2017/0477 with pre-tied sutures
• CPC Class Codes: A61B 2017/0496 for tensioning sutures
• CPC Class Codes: A61B 2017/06057 Double-armed sutures, i.e. sutures having a needle attached to each end

Abstract

A surgical instrument is described for tying together the two free ends of a suture placed into the tissue of a surgical patient. The surgical device comprises a handle having an actuator, an elongated shaft attached to the handle, a cartridge, and a pusher. The cartridge removeably attaches to the shaft and comprises a cable with two free cable ends with suture connectors attached thereto. The cable has a plurality of pre-tied loops disposed proximally to the two free cable ends. The pusher is slideably disposed on the shaft and transfers the pre-tied loops from the cable to the two free suture ends of the suture filament. In a preferred embodiment, the pusher comprises a lug train and a driver. The lug train has a plurality of lugs flexibly attached to each other and slideably attached to the distal end of the shaft. When the cartridge is attached to the distal end of the shaft, each of the pre-tied loops is positioned operationally over a corresponding lug. When the actuator is actuated, the driver moves the lug train distally along a top surface of the shaft, around the distal end, and then proximally along a bottom surface of the shaft, whereby the loops are released from the distal end of the instrument.

Claims

1. A surgical instrument for tying together two free suture ends of a suture filament placed into a surgical patient, said surgical instrument comprising:

a. a handle having an actuator attached thereto;

b. an elongated shaft attached to said handle, said shaft having a proximal end attached to said handle and a distal end extending therefrom;

c. a cartridge removeably attached to said shaft, said cartridge comprising a cable, said cable having a proximal end secured to said cartridge and two free cable ends extending therefrom, each of said free cable ends having a suture connector attached thereto, said cable having a plurality of pre-tied loops disposed proximal to said free cable ends; and

d. a pusher slideably disposed on said shaft, said pusher for transferring said pre-tied loops distally from said cable to said two free suture ends of said suture filament.

2. The surgical instrument of claim 1 wherein said pusher comprises a lug train and a driver, said lug train having a plurality of lugs equal in number to said plurality of said loops, said lugs flexibly attached to each other in a row and slideably attached to said distal end of said shaft, each lug having one of said loops operationally positioned on said lug when said cartridge is slideably attached to said shaft, said lug train operationally engaged to said driver, whereby actuation of said actuator causes said driver to move said lug train distally along a top surface of said shaft, around said distal end of said shaft, and then proximally along a bottom surface of said shaft, whereby said loops are released from said distal end of said instrument.

3. The surgical instrument of claim 1 wherein said cartridge comprises a frame having at least one projection for the slideable insertion into a longitudinal slot of said shaft, whereby said frame is moveable from said distal end to said proximal end of said shaft, for transferring said loops from said cable to said two free suture ends of said suture filament.

4. The surgical instrument of claim 1 further comprising at least one prong attached to and extending from said distal end of said shaft, said prong extending distally to said pusher.

5. The surgical instrument of claim 1 wherein said cartridge further comprises a pair of severing elements for severing excess suture portions proximal to any of said connectors when a suture is attached thereto.

6. The surgical instrument of claim 1 wherein said cartridge further comprises a window for viewing said cable.

7. The surgical instrument of claim 1 wherein said actuator comprises a lever pivotally attached to said handle.

8. The surgical instrument of claim 1 wherein said cable is composed of a material selected from a group consisting of polyethylene, polypropylene, polyester, stainless steel, and nickel-titanium alloy.

9. The surgical instrument of claim 1 wherein each of said connectors comprises a compliant insert attached to an end of said cable, said compliant insert surrounded by a deformable casing, said compliant insert and said deformable casing having a connector slot for receiving one of said two free suture ends.

10. The surgical instrument of claim 9 wherein said cartridge further comprises a pair of crimping beams for manually crimping said connectors to said two free suture ends received in said connector slots.

11. A cartridge for use with a surgical instrument for tying together two free ends of a suture filament placed into a surgical patient, said cartridge comprising:

a. a frame having proximal and distal ends, said frame including a device for attaching said cartridge to a surgical instrument; and

b. a cable disposed within said frame, said cable having a proximal end secured to said cartridge and two free cable ends extending therefrom, said cable having a plurality of pre-tied loops proximal to said two free ends, each of said free ends of said cable having a suture connector attached thereto.

12. The cartridge of claim 11 wherein said suture connectors have a connector slot for receiving one of said two free ends of a suture filament.

13. The cartridge of claim 11 further comprising a window for viewing said cable.

14. The cartridge of claim 11 further comprising a pair of severing elements, for severing excess suture portions proximal to said connectors.

15. A surgical instrument for tying together two free suture ends of a suture filament placed into a surgical patient, said surgical instrument comprising:

a. a handle having an actuator attached thereto;

b. an elongated shaft attached to said handle, said shaft having a proximal end attached to said handle and a distal end extending therefrom;

c. a cartridge removeably attached to said shaft, said cartridge comprising a cable, said cable having a proximal end secured to said cartridge and two free cable ends extending therefrom, each of said free cable ends having a suture connector attached thereto, said cable having a plurality of pre-tied loops disposed proximal to said free cable ends; and

d. a pusher slideably disposed on said shaft, said pusher moves distally for transferring said pre-tied loops distally from said cable to said two free suture ends of said suture filament.

16. The surgical instrument of claim 15 wherein said pusher comprises a lug train and a driver, said lug train having a plurality of lugs equal in number to said plurality of said loops, said lugs flexibly attached to each other in a row and slideably attached to said distal end of said shaft, each lug having one of said loops operationally positioned on said lug when said cartridge is slideably attached to said shaft, said lug train operationally engaged to said driver, whereby actuation of said actuator causes said driver to move said lug train distally along a top surface of said shaft, around said distal end of said shaft, and then proximally along a bottom surface of said shaft, whereby said loops are released from said distal end of said instrument.

17. The surgical instrument of claim 15 wherein said cartridge comprises a frame having at least one projection for the slideable insertion into a longitudinal slot of said shaft, whereby said frame is moveable from said distal end to said proximal end of said shaft, for transferring said loops from said cable to said two free suture ends of said suture filament.

18. The surgical instrument of claim 15 further comprising at least one prong attached to and extending from said distal end of said shaft, said prong extending distally to said pusher.

19. The surgical instrument of claim 15 wherein said cartridge further comprises a pair of severing elements for severing excess suture portions proximal to any of said connectors when a suture is attached thereto.

20. The surgical instrument of claim 15 wherein said cartridge further comprises a window for viewing said cable.

21. The surgical instrument of claim 15 wherein said actuator comprises a lever pivotally attached to said handle.

22. The surgical instrument of claim 15 wherein said cable is composed of a material selected from a group consisting of polyethylene, polypropylene, polyester, stainless steel, and nickel-titanium alloy.

23. The surgical instrument of claim 15 wherein each of said connectors comprises a compliant insert attached to an end of said cable, said compliant insert surrounded by a deformable casing, said compliant insert and said deformable casing having a connector slot for receiving one of said two free suture ends.