Automatic filter cartridge

• US 6,152,998 A
• Filed: 03/09/1999
• Issued: 11/28/2000
• Est. Priority Date: 03/09/1999
• Status: Expired due to Term

• Current Assignee: Enalasys Corporation, James Eric Taylor
• Original Assignee: Federal Air Conditioning Technologies, Inc.
• Inventors: Taylor, James Eric
• Primary Examiner(s): Smith, Duane
• Assistant Examiner(s): PHAM, MINH CHAU THI
• Application Number:
  US09/264,915
• Time in Patent Office: 630 Days
• Field of Search: 96/424, 96/425, 96/429, 96/FOR 167, 96/FOR 168, 73/863.51, 55/354
• US Class Current: 96/429
• CPC Class Codes: B01D 2279/50 for air conditioning
• CPC Class Codes: B01D 46/18 Particle separators, e.g. dust precipitators, using filtering belts
• CPC Class Codes: B01D 46/4227 Manipulating filters or filter elements, e.g. handles or extracting tools
• CPC Class Codes: B01D 46/444 by flow measuring
• CPC Class Codes: B01D 46/46 automatic

Abstract

An automatic filter cartridge in accordance with the present invention includes a frame which is formed with an aperture and an elongated filter medium which is attached to a supply roller and a take-up roller. Specifically, the supply and take-up rollers are placed into respective supply and take-up containers which are mounted on the frame across the aperture. The frame is then positioned in the ducting of an air conditioning system to filter the airflow through the filter medium which extends across the aperture. To monitor the airflow through the ducting, the automatic filter cartridge can further include a computer. With this configuration, a sensor is positioned in the ducting to monitor the airflow through the ducting. When the sensor indicates the filter medium in the ducting is dirty, the computer activates a motor to rotate the take-up roller. As the take-up roller rotates, the dirty filter medium from the aperture is advanced and taken up in the take-up roller, and clean filter medium from the supply roller is advanced to cover the aperture.

Claims

1. A filter cartridge for removing dust and airborne particulates from an airflow that is flowing through a ducting of an air conditioning system which comprises:

a frame formed with an aperture, said frame being positioned in said ducting for receiving the airflow in said ducting through said aperture, said airflow having airflow characteristics;

a supply roller;

a first container fixedly mounted on said frame for holding said supply roller;

a take-up roller;

a second container fixedly mounted on said frame opposite said aperture from said first container for holding said take-up roller;

an elongated strip of filter medium having a first end attached to said supply roller and a second end attached to said take-up roller to extend said filter medium across said frame to cover said aperture;

a computer means for analyzing said airflow characteristics in said ducting to generate a control signal when said airflow characteristics indicate said filter medium in said aperture is dirty; and

a means mounted on said second container for rotating said take-up roller in response to said control signal to advance said filter medium from said supply roller to said take-up roller.

2. A filter cartridge as recited in claim 1 wherein said filter medium is advanced by said rotating means through a distance in response to said control signal.

3. A filter cartridge as recited in claim 1 wherein said control signal is generated at a time interval and said time interval occurs before said computer means indicates said filter medium in said aperture is dirty.

4. A filter cartridge as recited in claim 1 wherein said computer means further comprises a first airflow sensor positioned in said ducting for obtaining a measurement of said airflow characteristics to generate a first signal indicative of said measurement, said computer means being in signal communication with said first airflow sensor for receiving said first signal, to compare said first signal with a value to generate said control signal for said rotating means.

5. A filter cartridge as recited in claim 4 wherein said first airflow sensor is positioned in said ducting upstream from said filter medium and said cartridge further comprises a second airflow sensor positioned in said ducting downstream from said filter medium for obtaining a measurement of said airflow characteristics after said airflow passes through said aperture to generate a second signal, said computer means being in signal communication with said second airflow sensor for receiving said second signal, to compare said first signal to said second signal to generate said control signal for said rotating means.

6. A filter cartridge as recited in claim 4 wherein said airflow characteristic to be measured is pressure.

7. A filter cartridge as recited in claim 4 wherein said airflow characteristic to be measured is volumetric flow.

8. A filter cartridge as recited in claim 1 wherein said control signal can be selectively generated to activate said rotating means.

9. Filter cartridge as recited in claim 1 wherein said rotating means is a motor.

10. A filter cartridge for removing dust and airborne particulates from an airflow having airflow characteristics that is flowing through a ducting of an air conditioning system which comprises:

an elongated strip of filter medium having a first end at a first location and a second end at a second location, a portion of said strip between said first location and said second location being positioned in said ducting for receiving said airflow therethrough until said strip in said ducting becomes dirty;

a computer means for analyzing said airflow in said ducting and for generating a control signal when said airflow characteristics indicate said portion of said strip in said ducting is dirty; and

a means for advancing said strip from said first location to said second location in response to said control signal to replace said dirty portion of said strip in said ducting with a clean portion of said strip.

11. A filter cartridge as recited in claim 10 wherein said means for replacing said dirty portion of said strip further comprises:

a frame formed with an aperture, said frame being mounted in said air ducting for receiving said airflow through said aperture;

a supply roller, said first end of said strip being attached to said supply roller;

a first container fixedly mounted on said frame for holding said supply roller;

a take-up roller, said second end of said strip being attached to said take-up roller; and

a second container fixedly mounted on said frame across said aperture opposite from said first container for holding said take-up roller to extend said portion of said strip in said ducting across said frame to cover said aperture, and wherein said advancing means rotates said take-up roller in response to said control signal from said computer means to advance said strip from said supply roller to place a clean portion of said strip across said aperture.

12. A filter cartridge as recited in claim 11 wherein said strip is advanced by said rotating means through a distance in response to said signal.

13. A filter cartridge as recited in claim 11 wherein said control signal is generated at a time interval and said time interval occurs before said computer means indicates said portion of said strip in said aperture is dirty.

14. A filter cartridge as recited in claim 11, further comprising a first airflow sensor positioned in said ducting for obtaining a measurement of said airflow characteristics to generate a first signal indicative of said measurement, said computer means being in signal communication with said first airflow sensor for receiving said first signal, to compare said first signal with a value to generate said control signal for said rotating means.

15. A filter cartridge as recited in claim 14 wherein said first airflow sensor is positioned in said ducting to measure said airflow characteristics before said airflow passes through said aperture, and further comprising a second airflow sensor positioned in said ducting downstream from said filter medium for obtaining a measurement of said airflow characteristics after said airflow passes through said aperture to generate a second signal, said computer means being in signal communication with said second airflow sensor for receiving said second signal, to compare said first signal to said second signal to generate said control signal for said rotating means.

16. A filter cartridge as recited in claim 11 wherein said rotating means is a motor, said motor being mounted on said second container.

17. A method for automatically changing a filter medium in an air ducting of an air conditioning system which comprises the steps of:

positioning an elongated strip of filter medium in said ducting for receiving an airflow having airflow characteristics therethrough, said strip having a first end and a second end and being extended across a frame having an aperture to cover said aperture, said frame having a first container fixedly mounted on said frame for holding a supply roller and a second container fixedly mounted on said frame for holding a take-up roller, said first and second ends of said strip being respectively attached to said supply roller and take-up roller;

monitoring said airflow characteristics with an airflow sensor, said airflow sensor being positioned in said ducting to obtain a measurement of said airflow characteristics as said airflow passes through said ducting, and to generate a signal indicative of said measurement;

evaluating said signal of said airflow characteristic measurement with a computer, to generate a control signal; and

activating a motor to rotate said take-up roller in response to said control signal to advance said filter medium from said supply roller to place clean filter medium across said aperture whenever said control signal indicates there is a dirty filter medium in said ducting.