Continuous fan adjustment method

• US 6,155,341 A
• Filed: 12/09/1998
• Issued: 12/05/2000
• Est. Priority Date: 12/09/1998
• Status: Expired due to Term

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Van Ostrand, William F., Thompson, Kevin D., Dempsey, Daniel J.
• Primary Examiner(s): Lazarus, Ira S.
• Assistant Examiner(s): Ciric, Ljiljana V.
• Application Number:
  US09/208,502
• Time in Patent Office: 727 Days
• Field of Search: 165/244, 165/245, 165/265, 110/192, 110/193, 62/255, 236/49.1, 236/49.3, 236/91 R, 236/91 D, 236/91 G, 236/94, 236/DIG. 9
• US Class Current: 165/244
• CPC Class Codes: F24F 11/65 for selecting an operating mode
• CPC Class Codes: F24F 11/67 Switching between heating and cooling modes
• CPC Class Codes: F24F 11/77 by controlling the speed of ventilators
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
• CPC Class Codes: Y10S 236/09 Fan control

Abstract

A method for adjusting the continuous speed of the blower of a heating and/or cooling system of the type including a thermostat having a mode selector switch which has at least one heating position, a cooling position, and an off position, a fan switch having an on position or state and an auto position or state, and a programmable control device responsive to the thermostat for generating speed select signals for use in setting the speed of the blower motor. The programmable control device is programmed or reprogrammed so that, when the mode selector switch is in its off position or when there is no call for heating or cooling at the thermostat, time dependent movements of the fan switch away from and back to its on position are recognized as requests for changes in the continuous speed of the blower motor. The programmable control device is further programmed or reprogrammed to change the blower speed from one value to the next adjacent value each time the programmable control device recognizes the occurrence of a request for a change in speed.

Claims

1. A method for use with a heating and/or cooling system including a blower fan, a blower motor for driving said blower fan, said blower motor having at least one heating speed and a cooling speed, a thermostat having a mode selector switch which has a heating position associated with a call for heating, a cooling position associated with a call for cooling, and an off position, said thermostat also having a fan switch that has a "fan on" position associated with running said blower fan at a continuous fan speed and an auto position associated with running said blower fan at one of said at least one heating speed and cooling speed, and a controller connected to said thermostat for generating a speed select signal for use in setting the speed of said blower motor, comprising:

providing said controller with a stored program that;

(a) when there is no call for heating or cooling at said thermostat, causes said controller to recognize predetermined changes in the position of said fan switch as requests for changes in said continuous fan speed;

(b) defines a plurality of different values for said speed select signal, said different values corresponding to different respective ones of said at least one heating speed and cooling speed; and

(c) responds to said requests by changing the speed select signal which is generated when said fan switch is in said "fan on" position, thereby changing said continuous fan speed.

2. The method of claim 1 in which a request is made by moving said fan switch from and back to said "fan on" position.

3. The method of claim 1 in which a request is made by moving said fan switch away from and back to said fan on position within a predetermined amount of time.

4. The method of claim 1 in which said plurality of different values are established with reference to a look up table having a plurality of entries which correspond to said at least one heating speed and cooling speed, and in which said requests result in changes in the entries that are used in establishing said continuous fan speed.

5. The method of claim 1 in which said speed select signal has a default value that corresponds to one of said at least one heating speed and cooling speed, and at least one other independent speed.

6. The method of claim 1 in which said plurality of different values includes at least a lowest value and a highest value, and in which said controller is programmed to switch between said lowest and highest values, if said speed select signal has one of said highest and lowest values, respectively, when a request for a change in said continuous fan speed is recognized.

7. The method of claim 1 in which said speed select signal has at least two values, and is changed from a current value to the next larger or smaller value when a request for a change in said continuous fan speed is recognized.

8. The method of claim 1 in which changes in the speed select signals which are generated when the fan switch is in its "fan on" position do not change the speed select signals which are generated when said fan switch is in its auto position.

9. A method for use with a heating and/or cooling system including a blower fan, a blower motor for driving said blower fan, said blower motor having at least one heating speed and a cooling speed, a thermostat having a mode selector switch which has a heating position associated with a call for heating, a cooling position associated with a call for cooling, and an off position, said thermostat also having a fan switch that has a "fan on" position associated with running said blower fan at a continuous fan speed and an auto position associated with running said blower fan at one of said at least one heating speed and cooling speed, and a controller responsive to said thermostat for generating a speed select signal for use in setting the speed of said blower motor, comprising:

programming of said controller to;

(a) define a plurality of different values for said speed select signal;

(b) define an occurrence of a request for a change in said continuous fan speed as predetermined time dependent changes in the position of said fan switch;

(c) sample the position of said fan switch to detect the occurrence of a request for a change in said continuous fan speed; and

(d) change the value of the speed select signal which is generated when said fan switch is in its "fan on" position, if a request for a change in said continuous fan speed is detected.

10. The method of claim 9 further comprising the programming of said controller to act on a request for a change in said continuous fan speed when said mode control switch is in said off position, or when said mode control switch is not in said off position and there is neither a call for heating nor a call for cooling.

11. The method of claim 9 in which a user enters a request for a change in said continuous fan speed by changing the state of said fan switch away from and back to said "fan on" state within a predetermined amount of time.

12. The method of claim 9 in which said speed select signal has a default value that corresponds to one of said at least one heating speed and cooling speed, and at least one other independent speed.

13. The method of claim 9 in which different ones of said speed select signal values are established with reference to a look up table having a plurality of addresses, and in which detection of a request for a change in said continuous fan speed results in a change in the address at which said look up table is addressed.

14. The method of claim 9 in which said speed select signal has a plurality of different values including at least a lowest value and a highest value, and in which said controller is arranged to switch between said highest and lowest values if said speed select signal has one of said lowest and highest values, respectively, when a request for a change in said continuous fan speed is detected.

15. The method of claim 9 in which said speed select signal has at least two values, and is changed from a current value to the next larger or smaller value when a request for a change in said continuous fan speed is detected.

16. The method of claim 9 in which changes in the speed select signals which are generated when the fan switch is in its "fan on" position do not change the speed select signals which are generated when said fan switch is in its auto position.

17. A method for use with a heating and/or cooling system including a blower fan, a blower motor for driving said blower fan, said blower motor having at least one heating speed and a cooling speed, a thermostat having a mode selector switch which has a heating position associated with a call for heating, a cooling position associated with a call for cooling, and an off position, said thermostat also having a fan switch that has a "fan on" position associated with running said blower fan at a continuous fan speed and an auto position associated with running said blower fan at one of said at least one heating speed and cooling speed, a plurality of fan speed relays for controllably causing said blower motor to operate at one of said at least one heating speed and cooling speed, and a controller connected to said thermostat for generating a speed select signal that specifies which of said fan speed relays are to be actuated and thereby setting the speed of said blower motor, said method comprising:

providing said controller with a stored program that;

(a) when there is no call for heating or cooling at said thermostat, causes said controller to recognize predetermined changes in the position of said fan switch as a request for a change in said continuous fan speed;

(b) defines a plurality of different values for said speed select signal, and

(c) responds to a request for a change in said continuous fan speed by changing the value of the speed select signal which is generated when said fan switch is in said "fan on" position.

18. The method of claim 17 in which changes in the speed select signals which are generated when the fan switch is in its "fan on" position do not change the speed select signals which are generated when said fan switch is in its auto position.

19. A method for use with a heating and/or cooling system including a blower fan, a blower motor for driving said blower fan, said blower motor being adapted to operate at any of a plurality of different speeds to establish a corresponding number of different blower airflow values, a thermostat having a mode selector switch which has a heating position associated with a call for heating, a cooling position associated with a call for cooling, and an off position said thermostat also having a fan switch that has a "fan on" position associated with running said blower fan at a continuous fan speed and an auto position associated with running said blower fan at one of said plurality of different speeds, and a controller responsive to said thermostat for generating a speed select signal that specifies the blower airflow value to be established by said blower motor, said method comprising:

programming of said controller to;

(a) define a plurality of different values for said speed select signal;

(b) define a speed change request as predetermined time dependent changes in the position of said fan switch,

(c) sample the position of said fan switch to detect the occurrence of a speed change request; and

(d) change the value of said speed select signal, if a speed change request is detected, and thereby cause said continuous fan seed to assume a new value equal to one of said plurality of different speeds.