Battery tester having printed electronic components

• US 6,156,450 A
• Filed: 07/24/1997
• Issued: 12/05/2000
• Est. Priority Date: 07/24/1997
• Status: Expired due to Term

• Current Assignee: Energizer Brands, LLC (Energizer Holdings, Inc.)
• Original Assignee: Eveready Battery Company Incorporated (Energizer Holdings, Inc.)
• Inventors: Bailey, John C.
• Primary Examiner(s): Chaney, Carol
• Assistant Examiner(s): Ruthkosky, Mark
• Application Number:
  US08/900,037
• Time in Patent Office: 1,230 Days
• Field of Search: 429/93, 429/122, 429/124
• US Class Current: 429/93
• CPC Class Codes: G01D 7/005 Indication of measured value by colour change
• CPC Class Codes: G01R 31/385 Arrangements for measuring battery or accumulator variables for monitoring G01R31/382
• CPC Class Codes: H01M 10/4257 Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 10/488 Cells or batteries combined with indicating means for external visualization of the condition, e.g. by change of colour or of light density
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

The battery testing circuit of the present invention preferably includes a substrate, a display printed on the substrate for displaying a level of discharge of a battery, a display driver circuit coupled to the display and to the battery for receiving power from the battery to drive the display, and a battery discharge level sensing circuit coupled to the display and to the battery for sensing a discharge level of the battery and for supplying a display signal representing the sensed discharge level to the display. At least one of the circuits is printed on the substrate using processable conductive polymer materials as ink layers. Preferably, the battery discharge level sensing circuit component continuously senses the discharge level and the display continuously displays the discharge level. The display is preferably a field-responsive liquid crystal display made of either polymer liquid crystal or polymer dispersed liquid crystal material. The display may be formed of one or more layers of active liquid crystal material. The display driver circuit is preferably an oscillator that may also be printed on the substrate.

Claims

1. A battery tester circuit comprising:

a substrate;

a display printed on said substrate for displaying an indication of the level of discharge of a battery in response to an electrical display signal;

a display driver circuit electrically coupled to said display and to the battery for receiving power from the battery to drive said display; and

a voltage discriminating circuit electrically coupled to said display and to the battery for sensing a discharge level of the battery and for supplying an electrical display signal representing the sensed discharge level to said display,

wherein at least one of said circuits is printed on said substrate at a location spaced apart from said display and is coupled to said display by a conductor.

2. The battery tester circuit as defined in claim 1, wherein said voltage discriminating circuit is directly coupled to opposite terminals of the battery for continuously monitoring the discharge level of the battery and said display continuously displays an indication of the sensed discharge level.

3. The battery tester circuit as defined in claim 1, wherein both of said circuits are printed on said substrate.

4. The battery tester circuit as defined in claim 1, wherein said display is an electric field-responsive liquid crystal display.

5. The battery tester circuit as defined in claim 4, wherein said liquid crystal display is made of a polymer dispersed liquid crystal material.

6. The battery tester circuit as defined in claim 4, wherein said liquid crystal display is made of a polymer liquid crystal material.

7. The battery tester circuit as defined in claim 1, wherein said display driver circuit is an oscillator circuit.

8. The battery tester circuit as defined in claim 1, wherein said substrate is a battery label.

9. The battery tester circuit as defined in claim 1, wherein said substrate is a housing for at least one electrochemical cell.

34. The battery tester circuit as defined in claim 1, wherein said display is a bipolar liquid crystal display.

35. The battery tester circuit as defined in claim 1, wherein said display is a birefringent liquid crystal display.

41. The battery tester circuit as defined in claim 1, wherein at least one of said circuits includes discrete, interconnected electronic components.

42. The battery tester circuit as defined in claim 1, wherein said display driver circuit is printed on said substrate.

10. A battery testing circuit comprising:

a liquid crystal display component for displaying a level of discharge of a battery; and

an oscillator circuit component coupled to said liquid crystal display component and to the battery for receiving power therefrom to drive said liquid crystal display component,

wherein both of said components are printed on a substrate.

11. The battery testing circuit as defined in claim 10, wherein said liquid crystal display component is made of a polymer dispersed liquid crystal material.

12. The battery testing circuit as defined in claim 10, wherein said liquid crystal display component is made of a polymer liquid crystal material.

13. The battery testing circuit as defined in claim 10, wherein the substrate is a battery label.

36. The battery testing circuit as defined in claim 10, wherein said display component is a bipolar liquid crystal display.

37. The battery testing circuit as defined in claim 10, wherein said display component is a birefringent liquid crystal display.

14. A battery label comprising:

a label substrate for covering an outer portion of a battery; and

a printed electric field-responsive bipolar liquid crystal display printed on an outer surface of said label substrate for displaying information pertaining to the battery; and

a display driver circuit printed on said label substrate and coupled to said liquid crystal display and to the battery for receiving power from the battery to drive said liquid crystal display.

15. The battery label as defined in claim 14, wherein said liquid crystal display includes:

a first electrode printed on said label substrate;

a liquid crystal layer printed on said first electrode; and

a second electrode printed on said liquid crystal layer.

16. The battery label as defined in claim 15, wherein said second electrode is made of a transparent processable conductive polymer.

17. The battery label as defined in claim 14, wherein said liquid crystal display includes:

a first electrode printed on said label substrate;

a first liquid crystal layer printed on said first electrode;

a second electrode printed on said first liquid crystal layer;

a second liquid crystal layer printed on said second electrode; and

a third electrode printed on said second liquid crystal layer.

18. The battery label as defined in claim 17, wherein said liquid crystal display further includes:

a third liquid crystal layer printed on said third electrode; and

a fourth electrode printed on said third liquid crystal layer.

19. The battery label as defined in claim 14, wherein said display driver circuit is an oscillator circuit.

20. The battery label as defined in claim 14, wherein said liquid crystal display displays an indication of the battery discharge level.

21. The battery label as defined in claim 20, wherein said liquid crystal display is responsive to an open circuit voltage of the battery to change a visual appearance thereby displaying an indication of the relative discharge level of the battery.

22. The battery label as defined in claim 20 and further including a voltage discriminating circuit printed on said label substrate and coupled to the battery for providing an indication of the battery discharge level to said liquid crystal display.

23. The battery label as defined in claim 14, wherein said liquid crystal display continuously displays an indication of the relative battery discharge level.

24. The battery label as defined in claim 14, wherein said liquid crystal display is made of a polymer dispersed liquid crystal material.

25. The battery label as defined in claim 14, wherein said liquid crystal display is made of a polymer liquid crystal material.

26. The battery label as defined in claim 14, wherein said liquid crystal display includes:

a first display segment printed on said label substrate;

a second display segment printed on said label substrate; and

a display driver circuit coupled to said first and second display segments for separately applying an electric field across each of said first and second display segments.

27. A battery label comprising:

a label substrate for covering an outer portion of a battery;

a printed electric field-responsive liquid crystal display printed on an outer surface of said label substrate for displaying information pertaining to the battery, wherein said liquid crystal display includes a plurality of display segments printed on said label substrate; and

a display driver circuit printed on said label substrate and coupled to said display segments for separately applying an electric field across each of said display segments.

28. The battery label as defined in claim 27, wherein each of said display segments includes a first electrode printed on said label substrate, a liquid crystal layer printed on the first electrode and a second electrode printed on said liquid crystal layer.

29. The battery label as defined in claim 28, wherein said liquid crystal layer is a common layer to all of said plurality of display segments.

30. The battery label as defined in claim 28, wherein said liquid crystal layer is made of a polymer dispersed liquid crystal material.

31. The battery label as defined in claim 28, wherein said liquid crystal layer is made of a polymer liquid crystal material.

32. The battery label as defined in claim 27, wherein said liquid crystal display displays an indication of the battery discharge level.

33. The battery label as defined in claim 27, wherein said display driver circuit selectively applies an electric field to one or more of said display segments to indicate a relative discharge level of the battery.

38. The battery label as defined in claim 27, wherein said printed liquid crystal display is a bipolar liquid crystal display.

39. The battery label as defined in claim 27, wherein said printed liquid crystal display is a birefringent liquid crystal display.

40. A battery label comprising:

a label substrate for covering an outer portion of a battery; and

a printed electric field-responsive birefringent liquid crystal display printed on an outer surface of said label substrate for displaying information pertaining to the battery; and

a display driver circuit printed on said label substrate and coupled to said liquid crystal display and to the battery for receiving power from the battery to drive said liquid crystal display.