Non-aqueous electrolyte secondary cell

• US 6,156,452 A
• Filed: 06/07/1999
• Issued: 12/05/2000
• Est. Priority Date: 10/07/1997
• Status: Expired due to Term

• Current Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Inventors: Kozuki, Kiyomi, Uemoto, Seiichi, Fujii, Takabumi
• Primary Examiner(s): Nuzzolillo, Maria
• Assistant Examiner(s): ALEJANDRO, RAYMOND
• Application Number:
  US09/319,500
• Time in Patent Office: 547 Days
• Field of Search: 429/211, 429/209, 429/161, 429/178, 429/179, 429/163, 429/65, 429/167, 429/170, 429/160, 29/623.4
• US Class Current: 429/211
• CPC Class Codes: B23K 31/02 relating to soldering or welding dip or wave soldering in the manufacture of printed circuits H05K3/34
• CPC Class Codes: H01M 10/05 Accumulators with non-aqueous electrolyte H01M10/39 takes precedence
• CPC Class Codes: H01M 50/54 Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges
• CPC Class Codes: H01M 50/548 on opposite sides of the cell
• CPC Class Codes: H01M 50/559 Terminals adapted for cells having curved cross-section, e.g. round, elliptic or button cells H01M50/553 takes precedence
• CPC Class Codes: H01M 50/562 characterised by the material
• CPC Class Codes: H01M 50/567 by fixing means, e.g. screws, rivets or bolts
• CPC Class Codes: H01M 6/10 with wound or folded electrodes
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A collector terminal for a non-aqueous electrolyte secondary battery, especially a large-size battery, is provided which is free from breakage when its exterior terminal is fastened with a nut with an excessive torque, superior in electrical conductivity, and high in reliability. The section of the collector terminal forming an exterior terminal and the section where lead plates taken out from the electrode group consist of different types of metals, which are integrated by solid-phase bonding or by vacuum brazing. Among the solid-phase bonding methods, diffusion bonding, explosion pressure welding, and friction bonding are effective.

Claims

1. A non-aqueous electrolyte secondary battery comprising:

an electrode group comprising;

a positive electrode;

a negative electrode; and

a separator;

a non-aqueous electrolyte;

a battery case to house them; and

a positive electrode collector terminal and a negative electrode collector terminal one end of each of which functioning as an exterior terminal;

wherein lead plates of each electrode are electrically connected to the other end of each of said collector terminals, the collector terminal of at least one of the positive and negative electrodes comprises an external section forming an exterior terminal outwardly projecting from the battery case and an internal section where lead plates taken out from the electrode group inside the battery case are connected, said external section and said internal section including respectively different metals, said external section and said internal section being integrally bonded by solid-phase bonding.

2. The non-aqueous electrolyte secondary battery of claim 1 wherein the method of solid-phase bonding is either of diffusion bonding, explosion pressure welding, or friction bonding.

3. The non-aqueous electrolyte secondary battery of claim 1 wherein the metal forming said exterior terminal of said positive electrode collector terminal is iron (Fe), nickel (Ni), copper (Cu), or stainless steel, and the metal of the section where said lead plates are connected is aluminum (Al).

4. The non-aqueous electrolyte secondary battery of claim 1 wherein the metal forming said exterior terminal of said negative electrode collector terminal is iron (Fe), nickel (Ni), or stainless steel, and the metal of the section where said lead plates are connected is copper (Cu).

8. The non-aqueous electrolyte secondary battery of claim 1 comprising:

an electrode group comprising;

a positive electrode;

a negative electrode; and

a separator;

a non-aqueous electrolyte;

a battery case to house them; and

a positive electrode collector terminal and a negative electrode collector terminal one end of each of which functioning as an exterior terminal;

wherein a multiplicity of lead plates taken out from each of the electrodes are electrically connected by screws or rivets with the other end of the collector terminal of at least one of said positive and negative electrodes.

9. The non-aqueous electrolyte secondary battery of claim 8 wherein the collector terminal connected with said lead plates are secured with screws or rivets.

10. The non-aqueous electrolyte secondary battery of claim 2 wherein the metal forming said exterior terminal of said positive electrode collector terminal is iron (Fe), nickel (Ni), copper (Cu), or stainless steel, and the metal of the section where said lead plates are connected is aluminum (Al).

11. The non-aqueous electrolyte secondary battery of claim 2 wherein the metal forming said exterior terminal of said negative electrode collector terminal is iron (Fe), nickel (Ni), or stainless steel, and the metal of the section where said lead plates are connected is copper (Cu).

5. A non-aqueous electrolyte secondary battery comprising:

an electrode group comprising;

a positive electrode;

a negative electrode; and

a separator;

a non-aqueous electrolyte;

a battery case to house them; and

a positive electrode collector terminal and a negative electrode collector terminal one end of each of which functioning as an exterior terminal;

wherein lead plates of each electrode are electrically connected to the other end of each of said collector terminals, an external section of the collector terminal of at least one of the positive and negative electrodes forming an exterior terminal outwardly projecting from the battery case and an internal section where lead plates taken out from the electrode group inside the battery case are connected, said external section and said internal section including respectively different metals, said external section and said internal section being integrally bonded by vacuum brazing.

6. The non-aqueous electrolyte secondary battery of claim 5 wherein the metal forming said exterior terminal of said positive electrode collector terminal is iron (Fe), nickel (Ni), copper (Cu), or stainless steel, and the metal of the section where said lead plates are connected is aluminum (Al).

7. The non-aqueous electrolyte secondary battery of claim 5 wherein the metal forming said exterior terminal of said negative electrode collector terminal is iron (Fe), nickel (Ni), or stainless steel, and the metal of the section where said lead plates are connected is copper (Cu).

12. The non-aqueous electrolyte secondary battery of claim 5 comprising:

an electrode group comprising;

a positive electrode;

a negative electrode; and

a separator;

a non-aqueous electrolyte;

a battery case to house them; and

a positive electrode collector terminal and a negative electrode collector terminal one end of each of which functioning as an exterior terminal;

wherein a multiplicity of lead plates taken out from each of the electrodes are electrically connected by screws or rivets with the other end of the collector terminal of at least one of said positive and negative electrodes.

13. A non-aqueous electrolyte secondary battery comprising:

an electrode group comprising;

a positive electrode;

a negative electrode; and

a separator;

a non-aqueous electrolyte;

a battery case to house them; and

a positive electrode collector terminal and a negative

electrode collector terminal one end of each of which

functioning as an exterior terminal;

wherein lead plates of each electrode are electrically connected to the other end of each of said collector terminals, an external section of the collector terminal of at least one of the positive and negative electrodes forming an exterior terminal outwardly projecting from the battery case and an internal section where lead plates taken out from the electrode group inside the battery case are connected, said external section and said internal section including respectively different metals, said external section and said internal section being integrally bonded by vacuum brazing;

where in a multiplicity of lead plates taken out from each of the electrodes are electrically connected by screws or rivets with the other end of the collector terminal of at least one of said positive and negative electrodes;

wherein the collector terminal plates a reconnected with said lead plates are secured with screws or rivets.