Mechanical amplifier

• US 6,157,115 A
• Filed: 10/13/1998
• Issued: 12/05/2000
• Est. Priority Date: 10/13/1998
• Status: Expired due to Term

• Current Assignee: Nordson Corporation
• Original Assignee: Nordson Corporation
• Inventors: Hassler, William L. Jr.
• Primary Examiner(s): BUDD, MARK OSBORNE
• Application Number:
  US09/170,555
• Time in Patent Office: 784 Days
• Field of Search: 310/328, 74/110, 74/519
• US Class Current: 310/328
• CPC Class Codes: B05C 5/0225 characterised by flow controlling means, e.g. valves, located proximate the outlet B05C5/0258, B05C5/0275 take precedence; supply valves upstream the coating head B05C11/1036
• CPC Class Codes: H02N 2/043 Mechanical transmission means, e.g. for stroke amplification

Abstract

A mechanical amplifier has an elongated beam rotatable about a virtual pivot point in an amount proportional to the displacement of an actuator connected to the amplifier. A pair of ceramic multilayer piezoelectric actuators apply forces to opposite sides of the elongated beam causing rotation of the beam about the virtual pivot point in an amount proportional to the displacement of the actuators. In addition, a pair of flexures are connected to the opposite sides of the beam and to a frame. The frame functions as a substantially non-vibrating mechanical ground. The shape of the mechanical amplifier elements including the flexures, the beam and connectors for the flexures and actuators are designed to substantially maintain the virtual pivot point of the beam under load conditions within or near an area defined by the intersection of the axes of the flexures and the actuator forces.

Claims

1. A mechanical amplifier receiving an input displacement and providing an output displacement proportional to the input displacement comprising:

a displacement beam having a longitudinal axis, a first side, a second opposite side, a load end and a driven end;

said driven end of said displacement beam receiving the input displacement at said first and second sides;

a mechanical ground;

a first flexure arm having a longitudinal axis and connecting said mechanical ground to said first side of said beam;

a second flexure arm having a longitudinal axis and connecting said mechanical ground to said second opposite side of said beam;

said flexure arms and said driven end defining a virtual pivot point about which said beam pivots; and

said load end of said displacement beam providing the output displacement about the virtual pivot point proportional to the input displacement.

2. The amplifier of claim 1 wherein said longitudinal axes of said first and second flexure arms are substantially coplanar and non-parallel with respect to each other.

3. The amplifier of claim 2 wherein said longitudinal axes of said first and second flexure arms form acute angles with the longitudinal axis of said beam.

4. The amplifier of claim 3 wherein said acute angles are substantially the same.

5. The amplifier of claim 3 further comprising:

a first mounting pad having a longitudinal axis and connected to said first side of said beam for receiving at least a portion of the input displacement; and

a second mounting pad having a longitudinal axis and connected to said second side of said beam for receiving at least a portion of the input displacement.

6. The amplifier of claim 5 wherein said longitudinal axes of said first and second mounting pads are substantially coplanar and non-parallel with respect to each other.

7. The amplifier of claim 6 wherein said longitudinal axes of said first and second mounting pads form acute angles with the longitudinal axis of said beam.

8. The amplifier of claim 7 wherein said acute angles are substantially the same.

9. The amplifier of claim 7 wherein said beam has a pivot region defined by the intersection of said longitudinal axes of said first and second flexures and said longitudinal axes of said first and second mounting pads.

10. The amplifier of claim 9 wherein said virtual pivot point lies within or near said pivot region and remains substantially stable within or near said pivot region under load.

11. The amplifier of claim 5 further comprising:

a third mounting pad having a longitudinal axis and connected to said mechanical ground;

a fourth mounting pad having a longitudinal axis and connected to said mechanical ground;

said longitudinal axis of said third mounting pad being substantially coplanar and colinear with said longitudinal axis of said first mounting pad; and

said longitudinal axis of said fourth mounting pad being substantially coplanar and colinear with said longitudinal axis of said second mounting pad.

12. The amplifier of claim 11 in combination with a first and second displacement actuator, said first displacement actuator positioned between said first and third mounting pads for applying an input displacement colinear with said longitudinal axes of said first and third mounting pads, and said second displacement actuator positioned between said second and fourth mounting pads for applying an input displacement colinear with said longitudinal axes of said second and fourth mounting pads.

13. The amplifier of claim 12 wherein said first and second displacement actuators are linear.

14. The amplifier of claim 13 wherein said first and second displacement actuators are multilayer ceramic piezoelectric.

15. The amplifier of claim 1 wherein said mechanical ground comprises:

a first bracket having first and second ends with said first end joined to said beam;

a second bracket having first and second ends with said first end joined to said beam; and

a coupler for joining said second end of said first bracket and said second end of said second bracket.

16. The amplifier of claim 1 wherein a portion of the input displacement is applied to each of said first and second sides of said beam.

17. The amplifier of claim 1 having a natural resonant frequency greater than about 1000 hertz.

44. The amplifier of claim 15 wherein said first and second bracket second ends are tapered and said coupler comprises a correspondingly tapered clamp that engages said tapered ends and pulls said second ends towards each other.

18. A control device for receiving an input signal and providing an output displacement proportional to at least one characteristic of the input signal comprising:

a mechanical amplifier having an elongated beam with a longitudinal axis, a first side, a second opposite side, a load end and a driven end;

a first and second displacement actuator, each receiving a portion of the input signal;

said first displacement actuator applying a first displacement force to said first side of said beam at said driven end and said second displacement actuator applying a second displacement force to said second side of said beam at said driven end;

first and second flexure arms connected between a mechanical ground and said first and second sides respectively of said beam; and

said beam in response to said first and second displacement forces and said flexure arms pivoting about a virtual pivot point and producing at said load end an output displacement proportional to at least one characteristic of the input signal.

19. The control device of claim 18 wherein said first actuator has a longitudinal axis and said second actuator has a longitudinal axis and said longitudinal axes are substantially coplanar and non-parallel.

20. The control device of claim 19 wherein said longitudinal axis of said first and second actuators form acute angles with the longitudinal axis of said beam.

21. The control device of claim 20 wherein said acute angles are substantially the same.

22. The control device of claim 20 wherein said mechanical amplifier further comprises a mechanical ground connected to said beam.

23. The control device of claim 22 wherein said mechanical amplifier further comprises:

a first flexure arm having a longitudinal axis and connecting said mechanical ground to said first side of said beam;

a second flexure arm having a longitudinal axis and connecting said mechanical ground to said second side of said beam; and

said longitudinal axis of said first and second flexure arms are substantially coplanar and non-parallel.

24. The control device of claim 23 wherein said longitudinal axis of said first and second flexure arms form acute angles with the longitudinal axis of said beam.

25. The control device of claim 24 wherein said acute angles are substantially the same.

26. The control device of claim 24 wherein said beam of said mechanical amplifier has a pivot region defined by the intersection of said longitudinal axes of said first and second flexure arms and said longitudinal axes of said first and second actuators.

27. The control device of claim 26 wherein said virtual pivot lies within said pivot region and remains substantially stable within or near said pivot region under load.

28. The control device of claim 22 wherein said mechanical ground comprises:

a first bracket having first and second ends with said first end joined to said beam;

a second bracket having first and second ends with said first end joined to said beam; and

a coupler for joining said second end of said first bracket and said second end of said second bracket.

29. The control device of claim 18 wherein said first and second displacement actuators are linear.

30. The control device of claim 29 wherein said first and second displacement actuators are multilayer ceramic piezoelectric.

31. The control device of claim 18 wherein said mechanical amplifier has a natural resonant frequency greater than about 1000 hertz.

32. A flow control system comprising:

a mechanical amplifier having an elongated beam having a longitudinal axis, a first side, a second opposite side, a load end and a driven end;

first and second displacement actuators disposed respectively on and connected to said first and second sides of said beam;

first and second flexure arms connected to said beam at said first and second sides and to a mechanical ground;

said flexure arms being connected to said beam at a position axially spaced from said actuators;

said actuators applying displacement forces to said beam driven end to pivot said beam driven end about a virtual pivot point;

said beam producing at its load end a proportional displacement of said driven end movement; and

a fluid flow control device operatively connected to said beam driven end.

33. The apparatus of claim 32 wherein said flow control device comprises a main body connected to said amplifier and having fluid flow passages therein;

and a fluid tight seal between said amplifier and said main body.

34. The invention of claim 33 wherein said seal is compressed into at least partial contact with said beam driven end.

35. A method for mechanically converting an input displacement into an output displacement proportional to the input displacement, comprising the steps of:

a) applying a first portion of the input displacement to a first side of a displacement beam;

b) applying a second portion of the input displacement to a second side of the beam opposite said first side;

c) using a pair of flexure arms to connect the beam on opposite sides thereof to a mechanical ground; and

d) using said first and second portions of the applied input displacements to pivot the beam about a virtual pivot point to produce an output displacement proportional to the input displacement.

36. A system receiving an input signal and providing an output for controlling the position of or force applied to an object, comprising:

a mechanical amplifier receiving an input displacement and providing an output displacement about a virtual pivot point proportional to the input displacement and having an elongated beam with a longitudinal axis, a first side, a second opposite side, a load end and a driven end;

a first and second displacement actuator, each having a longitudinal axis and receiving at least a portion of the input signal;

said first displacement actuator applying a first input displacement proportional to at least one characteristic of the input signal to said first side of said beam at said driven end and said second displacement actuator applying a second displacement proportional to at least one characteristic of the input signal to said second side of said beam at said driven end;

a mechanical ground and a pair of flexure arms connecting said mechanical ground to said first and second sides of said beam;

said beam in response to said first and second displacements which form said input displacement producing at said load end said output displacement; and

a control device connected to said load end of said beam and responsive to said output displacement for controlling the portions of or the force applied to an object.

37. The system of claim 36 wherein said longitudinal axis of said first and second actuators are coplanar wand non-parallel with respect to each other, and said longitudinal axes of said first and second flexures are coplanar and non-parallel with respect to each other.

38. The system of claim 37 wherein said longitudinal axes of said first and second actuators form acute angles with said longitudinal axis of said beam.

39. The system of claim 38 wherein said acute angles are substantially the same.

40. The system of claim 38 wherein said longitudinal axes of said first and second flexures form acute angles with the longitudinal axis of said beam.

41. The system of claim 40 wherein said acute angles are substantially the same.

42. The system of claim 40 wherein said beam has as pivot region defined by the intersection of said longitudinal axes of said first and second actuators and said longitudinal axes of said first and second flexures.

43. The system of claim 42 wherein said virtual pivot point lies within or near said pivot region and remains substantially stable under load.