Process and devices for the determination of the vibrations of the rotor of a rotary machine

• US 6,158,286 A
• Filed: 09/15/1998
• Issued: 12/12/2000
• Est. Priority Date: 09/15/1997
• Status: Expired due to Fees

• Current Assignee: Total Raffinage Distribution SA (Totalenergies Se)
• Original Assignee: Total Raffinage Distribution SA (Totalenergies Se)
• Inventors: Bigret, Roland, Nguyen, The Tam, Lenclud, Christian
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): MILLER, ROSE MARY
• Application Number:
  US09/153,028
• Time in Patent Office: 819 Days
• Field of Search: 73/1.79, 73/1.84, 73/593, 73/649, 73/650, 73/658, 73/659, 73/660
• US Class Current: 73/660
• CPC Class Codes: G01H 1/003 of rotating machines G01H1/10 takes precedence
• CPC Class Codes: G01H 9/00 Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by using radiation-sensitive means, e.g. optical means
• CPC Class Codes: G01M 1/22 and converting vibrations due to imbalance into electric variables

Abstract

The invention is about the process of determining the vibration of rotor (1) of a rotary machine, by elimination of interference noise signals B, in which is acquired and digitized a signal S emitted by at least one sensor C of the displacement of the rotor (1) of the rotary machine when said rotor is rotating under its normal operating conditions, then is subtracted from it a reference signal B of the same type that has been determined in advance. This process is characterized in that the reference signal B has been acquired at a speed Ω_b of rotor (1) rotation lower than the operating speed Ω and such that the signals emitted by at least two sensors (C1, C2) of the displacement of the rotor (1), offset at an angle in the same plane perpendicularly to the symmetry axis (A) of said rotor, are nearly identical, ignoring time offset. The invention also concerns the devices designed to implement such a process.

Claims

1. A process for determining vibrations of a rotor of a functioning rotary machine, said determining being performed during normal operating conditions, at high rotation operating speed Ω

, said process comprising;

a) acquiring and digitizing a signal S emitted from at least one sensor C on a displacement of said rotor when the rotor is rotating in its normal operating conditions; and

b) subtracting a reference signal B of a same type,

wherein B is determined beforehand,

wherein B is acquired at rotor speed Ω

_b that is lower than the operating speed Ω

such that signals emitted from at least two sensors (C1, C2) of rotor displacement are nearly identical when time offsets are ignored, said two sensors being offset at an angle in a same plane perpendicular to the symmetry axis of said rotor.

2. A process according to claim 1, wherein said rotor speed Ω

_b is lower than 20% of an average speed Ω

_m of rotation of the rotor.

3. A process according to claim 1, wherein B is acquired at speed Ω

_b such that a difference between the two signals coming from two sensors (C1, C2) is less than a predetermined value.

4. A process according to claim 1, wherein reference signal B is determined by the following:

b1) acquiring, digitalizing and recording as a function of time and at low speed of rotation Ω

_b, signals B1 and B2 coming respectively from at least two sensors C1, C2 of rotor displacement offset at an angle on a same measuring path,

b2) performing a time offset of at least one of signals B1, B2 in order to achieve a superposition of said signals,

b3) if signals B1 and B2 are sensibly identical, choosing as reference signal B either one of said signals B1 and B2;

otherwise, repeating from step a) with a new rotation speed Ω

_b.

5. A process according to claim 1, wherein the speed Ω

_b of the rotation of the rotor varies slowly and continuously during acquisition of the reference signal B, wherein the recording is then corrected by a computer so that said recording is equivalent to a recording performed at a constant speed Ω

_bm, Ω

_bm being the average speed of the rotor rotation during the acquisition of the signal B at the slowly varying rate.

6. A process according to claim 1, wherein the reference signal B is chosen from several samples at different rotation speed Ω

_b, selecting a sample from said several samples for which the signals of the two sensors (C1, C2) are superposed themselves the best.

7. A process according to claim 1, wherein said sensors (C, C1, C2) of the displacement of the rotor are sensors that measure a characteristic physical distance of a relative displacement of the rotor in the direction of the measuring sensor.

8. A process according to claim 1, wherein said sensors (C1, C2) are offset at an angle of 90 degrees.

9. A process according to claim 1, wherein the signal S is acquired, digitized, then recorded as a function of time with a discretization frequency f_dr, and the signal B is acquired, digitized, then recorded as a function of time with a discretization frequency f_db, f_dr and f_db satisfying the following equation:

##EQU5## in which;

f_r is the rotation frequency of the rotor during an acquisition of signal S on the rotary machine, and

f_rb is the rotation frequency of the rotor during an acquisition of signal B on the rotary machine.

10. A process according to claim 1, wherein the subtraction of the reference signal B from the signal S is preceded by a rediscretization step of the reference signal B to a rediscretization frequency f_rdb.

11. A process according to claim 10, wherein the rediscretization frequency f_rdb and the rediscretization frequency f_db satisfy the following equation:

space="preserve" listing-type="equation">0.2≦

f.sub.rdb /f.sub.db ≦

1.2.

12. A process according to claim 1, wherein the subtraction of the reference signal B from signal S is preceded by a rediscretization step of the reference signal S to a rediscretization frequency f_rdr.

13. A process according to claim 12, wherein the rediscretization frequency f_rdr and the rediscretization frequency f_dr satisfy the following equation:

space="preserve" listing-type="equation">0.2≦

f.sub.rdr /f.sub.dr ≦

1.2.

14. The process according to claim 1 further comprising using said process for constant or online monitoring of functioning of a rotary machine.

15. The process according to claim 1 further comprising using said process for an automatic online monitoring of functioning of a rotary machine, with possible triggering of an alarm when the machine reaches a level of vibration that exceeds a set safety threshold.

16. A device for determining the interference noise affecting the vibration signals of the rotor of a rotary machine, wherein said device comprises:

at least two sensors (C1, C2) for determining a displacement of the rotor located in a same plane perpendicularly to a symmetry axis (A) of said rotor, said sensors being offset at an angle from each other, and

means of treatment of B1 and B2 emitted by said sensors C1 and C2 respectively, said means of treatment being capable of determining a reference signal B that corresponds to sought after noises

wherein said means of treatment acquires digitizes and records as a function of time signals B1 and B2 at low rotor rotation speed Ω

_b, Ω

_b being fixed or varying slowly,

wherein said means of treatment provides time offsets of at least one of the signals B1, B2 in order to achieve a superposition of said signals, and

wherein if signals B1 and B2 are sensibly identical, said means of treatment select one of said signals as reference B signal;

otherwise, said means of treatment repeats with new rotor speed.

17. A device according to claim 16, wherein said treatment means is capable of choosing the reference signal B from several samples performed at different speeds Ω

_b, selecting a sample for which signals B1 and B2 emitted by the two sensors (C1, C2) superpose themselves best.

18. A device according to claim 16, wherein sensors C1 and C2 are same type sensors.

19. A device according to claim 16, wherein the unit for treatment comprises computing capacities, and means to perform calculations that are at least in part controlled by software.

20. A device according to claim 16, wherein sensors C1 and C2 are magnetic-type sensors.

21. A device for determining vibrations of a rotor of a rotary machine functioning at high rotation speed Ω

, said device comprising;

at least one sensor C that detects displacement of said rotor;

a unit for digitization, recording, and complementary treatment of signal S emitted by said sensor C,

wherein said unit for complementary treatment can subtract from the signal a reference signal B that has been previously acquired, digitized, and recorded at speed Ω

_b slower than the operating speed Ω

, Ω

_b being such that the signals emitted by at least two sensors (c1, C2) that sense displacement of said rotor are identical when time offset is ignore said sensors being offset at an angle in a same plane perpendicularly to a symmetry axis of the rotor.

22. A device according to claim 21, wherein said unit for treatment can rediscretize either signal S or B.