Connector for tubular members

• US 6,158,784 A
• Filed: 04/07/1998
• Issued: 12/12/2000
• Est. Priority Date: 04/07/1998
• Status: Expired due to Term

• Current Assignee: Aeroquip Corporation (Eaton Corporation PLC.)
• Original Assignee: Aeroquip Corporation (Eaton Corporation PLC.)
• Inventors: Lavender, Cecil Lee
• Primary Examiner(s): Nicholson, Eric K.
• Application Number:
  US09/056,564
• Time in Patent Office: 980 Days
• Field of Search: 285/238, 285/239, 285/240, 285/259, 285/255, 285/249, 285/250, 285/131.1
• US Class Current: 285/239
• CPC Class Codes: F16L 33/30 comprising parts inside the hoses only F16L33/24 takes precedence

Abstract

A connector for joining together lengths of plastic tubing has a plurality of external annular barbs and an insertion end portion having spaced apart first and second end edges with tapered edges extending therefrom to a cylindrical portion from which the annular barbs extend.

Claims

1. A connector for fastening a length of tubing having an internal surface of predetermined size and an open end, said connector comprising a tubular portion having an internal surface extending along an axis, a contoured exterior and an insertion end portion;

(a) said insertion end portion including

(i) first and second end edges, said end edges being spaced apart from each other, each of said end edges extending from a point of origin to a point of terminus;

(ii) a first tapered edge disposed at an angle to said axis and extending arcuately from the point of origin of said first end edge to the point of origin of said second end edge;

(iii) a second tapered edge disposed at an angle to said axis and extending arcuately from the point of terminus of said first end edge to the point of terminus of said second end edge; and

(b) said contoured exterior including

(i) a plurality of spaced apart surfaces;

(ii) a plurality of annular barbs spaced axially from said end edges and extending outwardly from areas between said spaced apart surfaces, each said barb including

(1) a first surface tapering outwardly from one of said spaced apart surfaces in a direction away from said insertion end,

(2) a second surface extending inwardly toward an adjacent spaced apart surface, and

(3) an apex between said first surface and said second surface.

2. The connector according to claim 1 wherein said first and second end edges lie in a plane perpendicular to said axis.

3. The connector according to claim 1 wherein said internal surface is cylindrical.

4. The connector according to claim 1 wherein said annular barbs are continuous.

5. The connector according to claim 1 wherein the apex of each of said annular barbs is sharp.

6. The connector according to claim 1 wherein the apex of a first barb defines an annulus of predetermined size and the apex of a second barb spaced axially further from said end edges than said first barb defines an annulus having a size greater than said predetermined size.

7. The connector according to claim 1 wherein each of said first tapered edge and said second tapered edge follow a curved path.

18. The method according to claim 7 further including the step of providing a chamfer tapering inwardly and away from said open end and engaging said first and second end edges to said chamfer.

25. The connector according to claim 1 wherein said insertion end portion is provided with a first chamfer extending from said first tapered edge outwardly to said exterior and a second chamfer extending from said second tapered edge outwardly to said exterior.

8. In combination

(a) a deformable tubular member having a cylindrical internal surface of predetermined diameter and an open end;

and

(b) a connector having a tubular portion engaged to said internal surface through said open end, said tubular portion having

(i) a cylindrical internal surface extending along an axis,

(ii) an insertion end portion positioned in said open end including

(1) first and second end edges, said end edges being spaced apart from each other, each of said end edges extending from a point of origin to a point of terminus,

(2) a first tapered edge disposed at an angle to said axis extending from the point of origin of said first end edge to the point of origin of said second end edge,

(3) a second tapered edge disposed at an angle to said axis extending from the point of terminus of said first end edge to the point of terminus of said second end edge; and

(iii) a contoured exterior including

(1) a plurality of spaced apart cylindrical surfaces,

(2) a plurality of annular barbs extending outwardly from areas between said cylindrical surfaces, each said annular barb including

(A) a first surface tapering outwardly from one of said cylindrical surfaces in a direction away from said first and second end edges,

(B) a second surface extending inwardly toward a cylindrical surface adjacent said one cylindrical surface, and

(c) an apex between said first surface and said second surface, said annular barbs deforming said tubular member internal surface outwardly, said combination characterized in that said deformable tubular member has a chamfer extending at an angle from said open end to said cylindrical internal surface, the intersection of said chamfer with said open end defining a circle having a diameter larger than the diameter of the cylindrical surfaces of said contoured exterior whereby, upon insertion of said connector into said tubing open end, said first and second end edges initially engage said chamfer and expand said open end and continued further insertion causes all portions of said tubular member contacted by said connector to be deformed to a larger size.

10. The combination according to claim 8 wherein said connector first and second end edges lie in a plane perpendicular to said axis.

11. The combination according to claim 8 wherein said annular barbs are continuous.

12. The combination according to claim 8 wherein the apex of each of said annular barbs is sharp.

13. The combination according to claim 8 wherein the apex of a first barb defines an annulus of predetermined size and the apex of a second barb spaced axially further from said end edges than said first barb defines an annulus having a size greater than said predetermined size.

9. In combination

(a) a deformable tubular member having a cylindrical internal surface of predetermined diameter and an open end;

and

(b) a connector having a tubular portion engaged to said internal surface through said open end, said tubular portion having

(i) a cylindrical internal surface extending along an axis,

(ii) an insertion end portion positioned in said open end including

(1) first and second end edges, said end edges being spaced apart from each other, each of said end edges extending from a point of origin to a point of terminus.

(2) a first tapered edge disposed at an angle to said axis extending from the point of origin of said first end edge to the point of origin of said second end edge.

(3) a second tapered edge disposed at an angle to said axis extending from the point of terminus of said first end edge to the point of terminus of said second end edge; and

(iii) a contoured exterior including

(1) a plurality of spaced apart cylindrical surfaces.

(2) a plurality of annular barbs extending outwardly from areas between said cylindrical surfaces, each said annular barb including

(A) a first surface tapering outwardly from one of said cylindrical surfaces in a direction away from said first and second end edges,

(B) a second surface extending inwardly toward a cylindrical surface adjacent said one cylindrical surface, and

(C) an apex between said first surface and said second surface, said annular barbs deforming said tubular member internal surface outwardly, the diameter of said tubular member internal surface prior to insertion of said connector being substantially the same as the diameter of said connector cylindrical internal surface.

14. In combination

(a) a deformable tubular member having a cylindrical internal surface of predetermined diameter and an open end;

and

(b) a connector having a tubular portion engaged to said internal surface through said open end, said tubular portion having

(i) a cylindrical internal surface having a diameter substantially equal to said predetermined diameter extending along an

(ii) an insertion end portion positioned in said open end including

(1) first and second end edges, said end edges being spaced apart from each other, each of said end edges extending from a point of origin to a point of terminus,

(2) a first tapered edge disposed at an angle to said axis extending from the point of origin of said first end edge to the point of origin of said second end edge,

(3) a second tapered edge disposed at an angle to said axis extending from the point of terminus of said first end edge to the point of terminus of said second end edge; and

(iii) a contoured exterior including

(1) a plurality of spaced apart cylindrical surfaces,

(2) a plurality of annular barbs extending outwardly from areas between said cylindrical surfaces, each said annular barb including

(A) a first surface tapering outwardly from one of said cylindrical surfaces in a direction away from said first and second end edges,

(B) a second surface extending inwardly toward a cylindrical surface adjacent said one cylindrical surface and

(C) an apex between said first surface and said second surface, said annular barbs deforming said tubular member internal surface outwardly.

15. A method for assembling a connector to a deformable tubular member having an internal surface of a predetermined diameter and an open end comprising the steps of providing

(a) a connector having a tubular portion with an internal surface extending along an axis, a contoured exterior and an insertion end portion;

(i) said insertion end portion including

(1) first and second end edges, said end edges being spaced apart from each other, each of said end edges extending from a point of origin to a point of terminus;

(2) a first tapered edge disposed at an angle to said axis extending from the point of origin of said first end edge to the point of origin of said second end edge;

(3) a second tapered edge disposed at an angle to said axis extending from the point of terminus of said first end edge to the point of terminus of said second end edge; and

(ii) said contoured exterior including

(1) a plurality of spaced apart surfaces;

(2) a plurality of annular barbs spaced axially from said end edges and extending outwardly from areas between said spaced apart surfaces, each said barb including

(A) a first surface tapering outwardly from one of said spaced apart surfaces in a direction away from said insertion end,

(B) a second surface extending inwardly toward an adjacent spaced apart surface, and

(C) an apex between said first surface and said second surface; and

(b) engaging said first and second end edges to said length of tubing at said open end and moving said connector into said tubular member to a point at which said annular barbs are engaged to said internal surface, said connector expanding the portions of said tubular member contacted thereby.

16. The method according to claim 15 further including the step of providing a chamfer tapering inwardly and away from said open end and engaging said first and second end edges to said chamfer.

17. The method according to claim 15 wherein said tubular member predetermined diameter is substantially the same as the diameter of said connector internal surface internal diameter.

19. A method for assembling a connector to a deformable tubular member having an internal surface of a predetermined diameter and an open end comprising the steps of providing

(a) a connector having a tubular portion with an internal surface extending along an axis, a contoured exterior and an insertion end portion, said internal surface having a diameter substantially the same as said tubular member predetermined diameter;

(i) said insertion end portion including

(1) first and second end edges, said end edges being spaced apart from each other, each of said end edges extending from a point of origin to a point of terminus;

(2) a first tapered edge disposed at an angle to said axis extending from the point of origin of said first end edge to the point of origin of said second end edge;

(3) a second tapered edge disposed at an angle to said axis extending from the point of terminus of said first end edge to the point of terminus of said second end edge; and

(ii) said contoured exterior including

(1) a plurality of spaced apart surfaces;

(2) a plurality of annular barbs, extending outwardly from areas between said spaced apart surfaces, each said barb including

(A) a first surface tapering outwardly from one of said spaced apart surfaces in a direction away from said insertion end,

(B) a second surface extending inwardly toward an adjacent spaced apart surface, and

(C) an apex between said first surface and said second surface; and

(b) engaging said first and second end edges to said length of tubing at said open end and moving said connector into said tubular member to a point at which said annular barbs are engaged to said internal surface, said connector expanding the portions of said tubular member contacted thereby.

24. The method according to claim 19 further including the step of deforming said tubular member open end to enlarge its size in one direction while reducing its size in a second direction perpendicular to said one direction and inserting said end edges in said open end by aligning said end edges in said one direction.

20. A method for assembling a connector to a deformable tubular member having an internal surface of a predetermined diameter, an open end and a chamfer tapering inwardly and away from said open end comprising the steps of providing

(a) a connector having a tubular portion with an internal surface extending along an axis, a contoured exterior and an insertion end portion;

(i) said insertion end portion including first and second end edges, said end edges being spaced apart from each other;

(ii) said contoured exterior including

(1) a plurality of spaced apart surfaces;

(2) a plurality of annular barbs extending outwardly from areas between said spaced apart surfaces, each said barb including

(A) a first surface tapering outwardly from one of said spaced apart surfaces in a direction away from said insertion end,

(B) a second surface extending inwardly toward an adjacent spaced apart surface, and

(C) an apex between said first surface and said second surface; and

(b) engaging said first and second end edges to said length of tubing at said chamfer and moving said connector into said tubular member to a point at which said annular barbs are engaged to said internal surface, said connector expanding the portions of said tubular member contacted thereby.

21. The method according to claim 20 wherein said tubular member predetermined diameter is substantially the same as the diameter of said connector internal surface internal diameter.

22. The method according to claim 21 further including the step of providing a chamfer tapering inwardly and away from said open end and engaging said first and second end edges to said chamfer.

23. The method according to claim 21 further including the step of deforming said tubular member open end to enlarge its size in one direction while reducing its size in a second direction perpendicular to said one direction and inserting said end edges in said open end by aligning said end edges in said one direction.